DP WPT 45 SERIES SELF-PROPELLED, PALLET LIFT TRUCK OPERATION MAINTENANCE REPAIR PARTS LIST [(TW UP) WPT-45] 3/3
Written by Nash Bernardo
Updated at November 1st, 2024
OPERATION
MAINTENANCE
REPAIR PARTS LIST
WPT 45 SERIES
SELF-PROPELLED
PALLET LIFT TRUCK
WARNING
|
Do not operate this truck unless you have been autho- rized and trained to do so, and have read all warnings and instructions in Operator’s Manual and on this truck. Do not operate this truck until you have checked its condition. Give special attention to tires, horn, battery, controller, lift system, brakes, steering mechanism, guards and safety devices. Operate truck only from designated operating position. Do not carry passengers. Keep feet clear of truck and wear foot protection. Observe applicable traffic regulations. Yield right of way to pedestrians. Slow down and sound horn at cross aisles and wherever vision is obstructed. Start, stop, travel, steer and brake smoothly. Slow down for turns and on uneven or slippery surfaces that could cause truck to slide or overturn. Use special care when traveling without load as the risk of overturn may be greater. |
Always look in direction of travel. Keep a clear view, and when load interferes with visibility, travel with load trailing. Use special care when operating on ramps travel slowly, and do not angle or turn. Travel with load downhill. Do not handle loads which are higher than the load backrest or load backrest extension unless load is secured so that no part of it could fall backward. Before lifting, be sure load is centered, forks are com- pletely under load, and load is as far back as possible against load backrest. When leaving truck, neutralize travel control, fully lower lifting mechanism and set brake. When leaving truck unattended, also shut off power. |
TABLE OF CONTENTS | |||||
SECTION |
|
PAGE |
SECTION |
|
PAGE |
1.DESCRIPTION |
1-1 |
6. BRAKE SERVICING |
6-1 |
||
1-1. |
INTRODUCTION |
1-1 |
6-1. |
BRAKES |
6-1 |
1-2. |
GENERAL DESCRIPTION |
1-1 |
6-1.1. |
AIR GAP ADJUSTMENT |
6-1 |
1-3. |
SAFETY FEATURES |
1-2 |
6-1.2. |
STOPPING DISTANCE ADJUSTMENT |
6-2 |
2. OPERATION |
2-1 |
6-1.3. |
BRAKE ASSEMBLY REPLACEMENT |
6-2 |
|
2-1. |
GENERAL |
2-1 |
7. TRANSMISSION, DRIVE WHEEL, LOAD WHEEL |
7-1 |
|
2-2. |
OPERATING PRECAUTIONS |
2-1 |
7-1. |
DRIVE WHEEL |
7-1 |
2-3. |
BEFORE OPERATION |
2-1 |
7-2. |
TRANSMISSION |
7-1 |
2-4. |
GENERAL CONTROL OPERATION |
2-4 |
7-3. |
LOAD WHEEL |
7-2 |
2-5. |
DRIVING AND STOPPING PROCEDURES |
2-4 |
7-3.1. |
REMOVAL |
7-2 |
2-6. |
BELLY-BUTTON SWITCH |
2-4 |
7-3.2. |
REPAIR |
7-2 |
2-7. |
STEERING ARM GAS SPRING |
2-5 |
7-3.3. |
LOAD WHEEL INSTALLATION |
7-2 |
2-8. |
LIFT AND LOWER CONTROLS |
2-5 |
8. ELEVATION SYSTEM SERVICING |
8-1 |
|
2-9. |
LOADING AND UNLOADING |
2-5 |
8-1. |
GENERAL |
8-1 |
2-10. |
PARKING |
2-5 |
8-2. |
LIFT LINKAGE |
8-1 |
3. PLANNED MAINTENANCE |
3-1 |
8-2.1. |
REMOVAL |
8-1 |
|
3-1. |
GENERAL |
3-1 |
8-2.2. |
INSTALLATION |
8-2 |
3-2. |
MONTHLY AND QUARTERLY CHECKS |
3-1 |
8-3. |
POWER SECTION AND FORK SECTION |
8-2 |
3-3. |
BATTERY CARE |
3-1 |
8-3.1. |
SEPARATING POWER SECTION AND FORK SECTION |
8-2 |
3-3.1. |
GENERAL |
3-1 |
8-3.2. |
FORK FRAME REPAIR |
8-2 |
3-3.2. |
SAFETY RULES |
3-2 |
8-3.3. |
CARRIER FRAME REPAIR |
8-2 |
3-3.3. |
BATTERY CARE AND CHARGING |
3-2 |
8-3.4. |
MATING POWER SECTION AND FORK SECTION |
8-2 |
3-3.4. |
BATTERY CLEANING |
3-2 |
9. HYDRAULIC SYSTEM SERVICING |
9-1 |
|
3-3.5. |
MAINTENANCE FREE BATTERIES |
3-3 |
9-1. |
LINES AND FITTINGS |
9-1 |
3-4. |
CHARGING BATTERIES |
3-3 |
9-2. |
HYDRAULIC PUMP, MOTOR, AND RESERVOIR ASSY |
9-2 |
3-5. |
LUBRICATION |
3-4 |
9-2.1. |
REMOVAL |
9-2 |
4. TROUBLESHOOTING |
4-1 |
9-2.2. |
DISASSEMBLY AND REASSEMBLY |
9-2 |
|
4-1. |
GENERAL |
4-1 |
9-2.3. |
INSTALLATION |
9-2 |
4-2. |
CONTROLLER TROUBLESHOOTING |
4-4 |
9-2.4 |
LIFT CYLINDER |
9-4 |
4-2.1. |
ZAPI HANDSET |
4-4 |
10. ELECTRICAL COMPONENTS |
10-1 |
|
4-2.2. |
FAULT DETECTION |
4-4 |
10-1. |
ELECTRICAL CONTROL PANEL |
10-1 |
4-2.3. |
TESTING TRUCK OPERATION |
4-4 |
10-1.1. |
MAINTENANCE |
10-1 |
4-2.4. |
SETTINGS AND ADJUSTMENTS |
4-5 |
10-1.2. |
CLEANING |
10-1 |
5. STEERING ARM, CONTROL HEAD AND COMPARTMENT |
5-1 |
10-1.3. |
PANEL REMOVAL |
10-1 |
|
5-1. |
CONTROL HEAD |
5-1 |
10-1.4. |
PANEL DISASSEMBLY |
10-1 |
5-1.1. |
CONTROL HEAD REMOVAL |
5-1 |
10-1.5. |
PANEL INSTALLATION |
10-1 |
5-1.2. |
CONTROL HEAD INSTALLATION |
5-2 |
10-2 |
HORN REPLACEMENT |
10-3 |
5-1.3. |
CAP ASSEMBLY REMOVAL |
5-3 |
10-3 |
PUMP MOTOR |
10-4 |
5-1.4. |
CAP ASSEMBLY INSTALLATION |
5-3 |
10-4 |
DRIVE MOTOR |
10-4 |
5-1.5. |
BELLY-BUTTON SWITCH REPLACEMENT |
5-3 |
10-4.1. |
MOTOR REMOVAL |
10-4 |
5-1.6. |
HORN SWITCH REPLACEMENT |
5-4 |
10-4.2 |
MOTOR INSTALLATION |
10-4 |
5-1.7. |
LIFT AND LOWER SWITCH REPLACEMENT |
5-5 |
10-5 |
LIFT LIMIT SWITCH |
10-4 |
5-1.8. |
DIRECTIONAL POTENTIOMETER REPLACEMENT |
5-6 |
10-5.1. |
REPLACEMENT |
10-4 |
5-2. |
STEERING ARM |
5-6 |
10-5.2. |
ADJUSTMENT |
10-4 |
5-2.1. |
RETURN SPRING REPLACEMENT |
5-6 |
10-6 |
DEADMAN SWITCH |
10-5 |
5-2.2. |
STEERING ARM REMOVAL |
5-6 |
10-6.1. |
REPLACEMENT |
10-5 |
5-2.3. |
STEERING ARM ISNTALLATION |
5-6 |
11. OPTIONAL EQUIPMENT |
11-1 |
|
5-3. |
COMPARTMENT COVERS |
5-6 |
11-1. |
LOAD BACKREST |
11-1 |
5-3.1. |
REMOVAL |
5-6 |
11-2. |
CASTERS |
11-1 |
5-3.2. |
INSTALLATION |
5-6 |
12 |
ILLUSTRATED PARTS BREAKDOWN |
12-1 |
LIST OF ILLUSTRATIONS | |||||
Figure |
|
Page |
Figure |
|
Page |
1-1 |
NAME PLATE |
1-1 |
10-3 |
TRANSMISSION, MOTOR, BRAKE ASSEMBLY |
10-4 |
1-2 |
WOT 45 LIFT TRUCK |
1-1 |
12-1 |
STEERING SYSTEM |
12-2 |
2-1 |
SAMPLE OF OPERATOR CHECK LIST |
2-3 |
12-2 |
STEERING ARM |
12-3 |
-2 |
FORWARD/REVERSE CONTROL |
2-4 |
12-3 |
CONTROL HEAD |
12-4 |
2-3 |
PUSHBUTTON SWITCHES |
2-4 |
2-4 |
CAP ASSEMBLY |
12-5 |
2-4 |
BRAKE ACTUATION |
2-4 |
12-5 |
LIF/LOWERING SWITCH ASSY, LEFT |
12-6 |
2-5 |
BELLY-BUTTON SWITCH |
2-5 |
12-6 |
LIF/LOWERING SWITCH ASSY, RIGHT |
12-7 |
3-1 |
LUBRICATION DIAGRAM |
3-5 |
12-7 |
EMERGENCY REVERSE SWITCH ASSEMBLY |
12-8 |
4-1 |
CONNECTING THE HANDSET |
4-4 |
12-8 |
TRANSMISSION, MOTOR, BRAKE MOUNTING |
12-9 |
4-2 |
ZAPI HANDSET |
4-5 |
12-9 |
TRANSMISSION, MOTOR , BRAKE ASSEMBLY |
12-10 |
4-3 |
ZAPI HANDSET |
4-9 |
12-10 |
TRANSMISSION, MOTOR , BRAKE ASSEMBLY |
12-11 |
4-4 |
THROTTLE REGULATION |
4-10 |
12-11 |
COMPARTMENT |
12-12 |
4-5 |
ZAPI HANDSET |
4-11 |
12-12 |
CASTER WHEEL (OPTIONAL) |
12-13 |
4-6 |
ZAPI CONTROLLER CONNECTIONS |
4-13 |
12-13 |
FRAME |
12-14 |
5-1 |
STEERING ARM |
5-1 |
12-14 |
LIFT LINK ASSEMBLY |
12-15 |
5-2 |
CONTROL HEAD |
5-2 |
12-15 |
LOAD WHEEL |
12-16 |
5-3 |
EMERGENCY REVERSE SWITCH ASSEMBLY |
5-3 |
12-16 |
HYDRAULIC SYSTEM |
12-17 |
5-4 |
CAP ASSEMBLY |
5-4 |
12-17 |
PUMP & MOTOR ASSY |
12-18 |
5-5 |
LEFT LIFT/LOWER SWITCH ASSY (RIGHT SIMILAR) |
5-5 |
12-18 |
LIFT CYLINDER |
12-19 |
6-1 |
BRAKE ASSEMBLY |
6-1 |
12-19 |
ELECTRICAL SYSTEM |
12-20 |
7-1 |
TRANSMISSION, MOTOR, BRAKE ASSEMBLY |
7-1 |
12-20 |
ELECTRICAL PANEL |
12-21 |
7-2 |
WHEEL ASSEMBLY |
7-2 |
12-21 |
WIRING HARNESS |
12-22 |
8-1 |
FRAME |
8-1 |
12-22 |
WIRING CABLES |
12-24 |
8-2 |
LIFT LINKAGE ASSEMBLY |
8-3 |
12-23 |
BATTERY COMPARTMENT |
12-24 |
9-1 |
HYDRAULIC SYSTEM |
9-1 |
12-24 |
BATTTERIES |
12-26 |
9-2 |
PUMP AND MOTOR ASSEMBLY |
9-3 |
|
|
|
10-1 |
ELECTRICAL SYSTEM |
10-2 |
|
|
|
10-2 |
ELECTRICAL PANEL |
10-3 |
|
|
|
LIST OF TABLES | |||||
Table |
|
Page |
Table |
|
Page |
2-1 |
OPERATOR CHECKS |
2-2 |
4-1 |
TROUBLESHOOTING CHART |
4-1 |
3-1 |
MONTHLY AND QUARTERLY INSPECTION AND SERVICE CHART |
3-1 |
4-2 |
SET OPTIONS |
4-5 |
3-2 |
RECOMMENDED LUBRICANTS |
3-4 |
4-3 |
ADJUSTMENTS |
4-9 |
3-3 |
LUBRICATION CHART |
3-5 |
4-4 |
PARAMETER ADJUSTMENTS |
4-11 |
|
4-5 |
ZAPI CONTROLLER CONNECTOR PINS |
4-13 |
||
continued…
Figure 12-3 Control Head
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
--- |
1120-340000-00 |
CONTROL HEAD |
1 |
9 |
0000-000036-00 |
• SCREW |
2 |
1 |
--- |
• CAP ASSEMBLY (FIGURE 12-4) |
REF |
10 |
1120-340001-00 |
• CONNECTOR BRACKET |
1 |
2 |
1120-340004-00 |
• POTENTIOMETER |
1 |
11 |
1120-340003-00 |
• CONTROL KNOB |
1 |
3 |
1120-340005-00 |
• CONTROL KNOB |
1 |
12 |
--- |
• EMERGENCY REVERSE SWITCH ASSY (FIGURE 12-7) |
REF |
4 |
0000-000038-00 |
• WASHER |
2 |
13 |
0000-000152-00 |
• SCREW |
2 |
5 |
0000-000037-00 |
• SCREW |
2 |
14 |
1120-340002-00 |
• COVER |
1 |
6 |
0000-000035-00 |
• SCREW |
6 |
15 |
1120-341000-00 |
• HANDLE |
1 |
7 |
0000-000206-00 |
• WASHER |
2 |
|
|||
8 |
0000-000128-00 |
• FLAT WASHER |
2 |
||||
12-4 Cap Assembly
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
--- |
1120-342000-00 |
CAP ASSEMBLY |
1 |
5 |
0000-000040-00 |
• NUT |
4 |
1 |
1120-342001-00 |
• COVER |
1 |
6 |
1120-310001-00 |
• HORN SWITCH |
1 |
2 |
1120-342200-00 |
• LIFT/LOWERING SWITCH ASSY, RIGHT |
1 |
7 |
1120-342004-00 |
• HORN SWITCH BRACKET |
1 |
3 |
1120-342002-00 |
• HORN BUTTON |
1 |
8 |
0000-000039-00 |
• SCREW |
3 |
4 |
1120-342100-00 |
• LIFT/LOWERING SWITCH ASSY, LEFT |
1 |
9 |
1120-342003-00 |
• SPRING |
2 |
|
10 |
1120-342005-00 |
• PIN |
2 |
|||
Figure 12-5 Lift/Lowering Switch Assy, Left
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
--- |
1120-342100-00 |
LIFT/LOWERING SWITCH ASSY, LEFT |
1 |
3 |
1120-342105-00 |
• PIN |
3 |
1 |
1120-342103-00 |
• BUTTON, LOWERING |
1 |
4 |
1120-342101-00 |
•BUTTON BRACKET, LEFT |
1 |
2 |
1120-310001-00 |
• SWITCH |
2 |
5 |
1120-342102-00 |
• SPRING |
4 |
|
6 |
1120-342104-00 |
• BUTTON, LIFT |
1 |
|||
Figure 12-6 Lift/Lowering Switch Assy, Right
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
--- |
1120-342200-00 |
LIFT/LOWERING SWITCH ASSY, RIGHT |
1 |
4 |
1120-342201-00 |
• BUTTON BRACKET, RIGHT |
1 |
1 |
1120-342203-00 |
• BUTTON, LIFT |
1 |
5 |
1120-342102-00 |
• SPRING |
4 |
2 |
1120-310001-00 |
• SWITCH |
2 |
6 |
1120-342202-00 |
•BUTTON, LOWERING |
1 |
3 |
1120-342105-00 |
• PIN |
3 |
|
|||
Figure 12-7 Emergency Reverse Switch Assembly
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
--- |
1120-343000-00 |
EMERGENCY REVERSE SWITCH ASSY |
1 |
3 |
1120-343003-00 |
• SPRING |
2 |
1 |
1120-343002-00 |
• EMERGENCY REVERSE BUTTON |
1 |
4 |
1120-342005-00 |
• PIN |
2 |
2 |
1120-310001-00 |
• SWITCH |
1 |
5 |
1120-343001-00 |
• BRACKET |
1 |
|
|
|
|
6 |
1120-343004-00 |
• PIN |
1 |
Figure 12-8 Transmission, Motor, Brake Mounting
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
1 |
--- |
TRANSMISSION, MOTOR, BRAKE ASSEMBLY (FIGURE 12-9) |
REF |
2 |
0000-000071-00 |
FLAT WASHER |
6 |
|
3 |
0000-000063-00 |
WASHER |
6 |
|||
4 |
0000-000205-00 |
SCREW |
6 |
||||
12-9 Transmission, Motor, Brake Assembly
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
--- |
1120-200000-00 |
TRANSMISSION, MOTOR, BRAKE ASSEMBLY |
1 |
8 |
0000-0002-4-00 |
• KEY |
1 |
1 |
0000-000027-00 |
• SCREW |
3 |
9 |
0000-0002-3-00 |
• NUT |
1 |
2 |
1120-210000-00 |
• BRAKE |
1 |
10 |
1120-230000-00 |
• BEARING |
1 |
3 |
0000-000202-00 |
• FLAT KEY |
1 |
11 |
0000-000013-00 |
• GREASE FITTING |
1 |
4 |
1120-220000-00 |
• DRIVE MOTOR |
1 |
12 |
--- |
• TRANSMISSION (FIGURE 12-10) |
REF |
5 |
0000-000323-00 |
• SCREW |
8 |
13 |
1120-200001-00 |
• DRIVE WHEEL |
1 |
6 |
0000-000159-00 |
• WASHER |
8 |
14 |
0000-000025-00 |
• WASHER |
5 |
7 |
0000-000194-00 |
• FLAT WASHER |
8 |
15 |
0000-000157-00 |
• NUT |
5 |
Figure 12-10 Transmission, Motor Brake Assembly
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
--- |
1120-240000-00 |
TRANSMISSION |
1 |
12 |
0000-000147-00 |
• BOLT |
1 |
1 |
1120-240014-00 |
• GEAR |
1 |
13 |
1120-240006-00 |
• BOLT |
2 |
2 |
0000-000079-00 |
• SCREW |
12 |
14 |
1120-240007-00 |
• WASHER |
2 |
3 |
1120-240013-00 |
• BREATHER |
1 |
15 |
0000-000148-00 |
• BEARING |
2 |
4 |
1120-240001-00 |
• TOP COVER |
1 |
16 |
0000-000214-00 |
• O-RING |
1 |
5 |
0000-000211-00 |
• O-RING |
1 |
17 |
1120-240008-00 |
• SIDE COVER |
1 |
6 |
0000-000212-00 |
• NUT |
1 |
18 |
1120-240009-00 |
• WASHER |
2 |
7 |
1120-240002-00 |
• GEAR |
1 |
19 |
1120-240010-00 |
• GEAR |
1 |
8 |
0000-000213-00 |
• BEARING |
2 |
20 |
0000-000215-00 |
• SEAL WASHER |
1 |
9 |
1120-240003-00 |
• GEAR |
1 |
21 |
1120-240011-00 |
• SPLINE SHAFT |
1 |
10 |
1120-240004-00 |
• WASHER |
1 |
22 |
1120-240012-00 |
• HOUSING |
1 |
11 |
1120-240005-00 |
• WASHER |
1 |
|
|||
Figure 12-11 Compartment
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
1 |
--- |
CASTER WHEEL (OPTIONAL) (FIGURE 12-12) |
REF |
5 |
0000-000005-00 |
WASHER |
1 |
2 |
0000-000002-00 |
WASHER |
8 |
6 |
1120-100001-00 |
SPRING PLATE |
1 |
3 |
0000-000321-00 |
SCREW |
8 |
7 |
1120-150003-00 |
LOWER COVER |
1 |
4 |
0000-000004-00 |
SCREW |
1 |
8 |
1120-150002-00 |
MIDDLE COVER |
1 |
|
9 |
1120-150001-00 |
UPPER COVER |
1 |
|||
10 |
0000-000170-00 |
SCREW |
2 |
||||
Figure 12-12 Caster Wheel (Optional)
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
--- |
1120-140000-00 |
CASTER WHEEL |
2 |
13 |
1120-143003-00 |
• WHEEL |
1 |
1 |
1120-140002-00 |
• SCREW |
1 |
14 |
0000-000165-00 |
• NUT |
1 |
2 |
0000-000023-00 |
• WASHER |
1 |
15 |
0000-000199-00 |
• WASHER |
1 |
3 |
1120-140001-00 |
• HOUSING |
1 |
16 |
0000-000222-00 |
• FLAT WASHER |
1 |
4 |
0000-000164-00 |
• BEARING |
1 |
17 |
1120-140004-00 |
• SPRING |
1 |
5 |
0000-000130-00 |
• BEARING |
1 |
18 |
0000-000174-00 |
• NUT |
1 |
6 |
1120-141000-00 |
• WHEEL HOUSING |
1 |
19 |
0000-000054-00 |
• NUT |
1 |
7 |
0000-000168-00 |
• SCREW |
1 |
20 |
0000-000071-00 |
• FLAT WASHER |
1 |
8 |
1120-140003-00 |
• BUMPER |
1 |
21 |
0000-000175-00 |
• FLAT WASHER |
1 |
9 |
1120-142000-00 |
• WHEEL BRACKET |
1 |
22 |
0000-000296-00 |
•RETAINER PIN |
1 |
10 |
0000-000167-00 |
• SCREW |
1 |
23 |
0000-000172-00 |
• FLAT WASHER |
2 |
11 |
1120-143001-00 |
• SHAFT |
1 |
24 |
0000-000004-00 |
• SCREW |
1 |
12 |
0000-000020-00 |
• BEARING |
2 |
|
|||
Figure 12-3 Frame
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
1 |
--- |
FORK FRAME (FIGURE 12-23) |
REF |
7 |
0000-000012-00 |
GREASE FITTING |
1 |
2 |
--- |
LIFT LINK ASSEMBLY (FIGURE 12-14) |
REF |
8 |
1120-130002-00 |
SHAFT |
1 |
3 |
1120-120000-00 |
FRAME |
1 |
9 |
0000-000016-00 |
SCREW |
3 |
4 |
1120-100001-00 |
SPRING PLATE |
1 |
10 |
0000-000011-00 |
BUSHING |
6 |
5 |
0000-000005-00 |
WASHER |
1 |
11 |
0000-000014-00 |
GREASE FITTING |
2 |
6 |
0000-000004-00 |
SCREW |
1 |
12 |
0000-000015-00 |
SCREW |
2 |
|
13 |
1120-134000-00 |
SHAFT |
2 |
|||
14 |
1120-130001-00 |
UPPER LINK |
1 |
||||
Figure 12-14 Lift Link Assembly
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
--- |
1120-130000-10 |
LIFT LINK ASSEMBLY |
1 |
8 |
1120-131000-00 |
• SHAFT |
2 |
1 |
0000-000011-00 |
• BUSHING |
20 |
9 |
1120-130006-00 |
• SHAFT |
4 |
2 |
1120-130004-00 |
• SHAFT |
2 |
10 |
1120-130010-10 |
• SHAFT |
2 |
3 |
0000-000013-00 |
• GREASE FITTING |
2 |
11 |
--- |
• LOAD WHEEL |
REF |
4 |
0000-000016-00 |
• SCREW |
6 |
12 |
1120-130008-00 |
• WHEEL BRACKET |
2 |
5 |
1220-133000-10 |
• LOWER LINK |
1 |
13 |
1120-130007-00 |
• SHAFT |
2 |
6 |
0000-000012-00 |
• BUSHING |
16 |
14 |
1120-132000-1A |
• TENSION BAR |
2 |
7 |
0000-000015-00 |
• SCREW |
2 |
|
|||
Figure 12-15 Load Wheel
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
--- |
1120-133000-10 |
LOAD WHEEL |
2 |
4 |
1120-133003-10 |
• LOAD WHEEL |
1 |
1 |
0000-00100-00 |
• BEARING |
2 |
|
|||
Figure 12-16 Hydraulic System
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
1 |
--- |
PUMP & MOTOR ASSY (FIGURE 12-17) |
REF |
4 |
0000-000321-00 |
SCREW |
4 |
2 |
0000-000176-00 |
WASHER, LOCK |
4 |
5 |
--- |
CYLINDER (FIGURE 12-18) |
REF |
3 |
0000-000002-00 |
WASHER |
4 |
6 |
1120-400001-00 |
HOSE |
1 |
|
7 |
1120-400002-00 |
BRACKET |
1 |
|||
Figure 12-17 Pump & Motor Assy
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
--- |
1120-420000-00 |
PUMP & MOTOR ASSY |
1 |
1 |
1120-420001-00 |
• VALVE ASSEMBLY |
1 |
2 |
1120-420002-00 |
• MOTOR |
1 |
3 |
1120-420003-00 |
• PLUG |
1 |
4 |
1120-420004-00 |
• CLAMP |
1 |
5 |
1120-420005-00 |
• CLAMP |
1 |
6 |
1120-420006-00 |
• TUBE |
1 |
7 |
1120-420007-00 |
• TUBE |
1 |
8 |
1120-420008-00 |
• FILTER |
1 |
9 |
1120-420009-00 |
• RELIEF VALVE |
1 |
10 |
1120-420010-00 |
• CARTRIDGE |
1 |
11 |
1120-420011-00 |
• SOLENOID VALVE LOWERING |
1 |
12 |
1120-420012-00 |
• PUMP |
1 |
13 |
1120-420013-00 |
• SHAFT |
1 |
14 |
1120-420014-00 |
• PIN |
2 |
15 |
1120-420015-00 |
• SCREW |
4 |
16 |
1120-420016-00 |
• RESERVOIR |
1 |
17 |
1120-420017-00 |
• CONTACTOR |
1 |
18 |
1120-420018-00 |
• CABLE |
1 |
19 |
1120-420019-00 |
• WIRE ASSEMBLY |
1 |
20 |
1120-420020-00 |
• PLUG |
1 |
Figure 12-18 Lift Cylinder
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
--- |
1120-410000-00 |
LIFT CYLINDER |
1 |
3 |
0000-000046-00 |
• SEAL RING |
1 |
1 |
1120-411000-00 |
• CYLINDER TUBE |
1 |
4 |
0000-000045-00 |
• WIPER RING |
1 |
2 |
1120-410002-00 |
• GUIDE RING |
2 |
5 |
1120-410001-00 |
• PISTON ROD |
1 |
Figure 12-19 Electrical System
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
1 |
--- |
ELECTRICAL PANEL (FIGURE 12-20) |
1 |
7 |
1120-500011-00 |
KEY SWITCH |
1 |
2 |
0000-000194-00 |
FLAT WASHER |
2 |
--- |
1120-500016-00 |
• KEY |
1 |
3 |
0000-000159-00 |
WASHER |
4 |
8 |
1120-500002-00 |
BRACKET |
1 |
4 |
0000-000321-00 |
SCREW |
4 |
9 |
1120-500007-00 |
BATTERY INDICATOR |
1 |
5 |
0000-000208-00 |
SCREW |
2 |
10 |
0000-000074-00 |
SCREW |
2 |
6 |
1120-500006-00 |
SWITCJ, LIFTING LIMIT |
1 |
11 |
1120-500013-00 |
NUT |
2 |
|
12 |
0000-000209-00 |
NUT |
2 |
|||
13 |
1120-500008-00 |
MOUNTING PLATE |
1 |
||||
Figure 12-20 Electrical Panel
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
--- |
--- |
ELECTRICAL PANEL |
1 |
10 |
1120-530007-00 |
• BUSS BAR |
1 |
1 |
1120-500001-00 |
• BOARD |
1 |
11 |
0000-000166-00 |
• NUT |
5 |
2 |
1120-500010-00 |
• FUSE (15A) |
1 |
12 |
1120-500005-00 |
•CONTACTOR |
1 |
3 |
0000-000123-00 |
• FLAT WASHER |
7 |
13 |
0000-000196-00 |
• NUT |
8 |
4 |
0000-000056-00 |
• WASHER |
7 |
14 |
1120-530006-00 |
• BUSS BAR |
1 |
5 |
0000-000015-00 |
• SCREW |
6 |
15 |
1120-540002-00 |
• FUSE |
2 |
6 |
1120-500004-00 |
• CONTROLLER |
1 |
16 |
0000-000210-00 |
• FLAT WASHER |
2 |
7 |
0000-000321-00 |
• SCREW |
1 |
17 |
0000-000074-00 |
• SCREW |
2 |
8 |
0000-000159-00 |
• WASHER |
7 |
18 |
1120-540001-00 |
• STAND (200A) |
1 |
9 |
0000-000194-00 |
• FLAT WASHER |
3 |
19 |
1120-500003-00 |
• HORN |
1 |
Figure 12-21 Wiring Harness
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
1 |
--- |
CONTROLLER (FIGURE 12-20) |
REF |
9 |
1120-520006-00 |
WIRING HARNESS, SWITCH |
1 |
2 |
--- |
SWITCH (FIGURE 12-19) |
REF |
10 |
1120-520004-00 |
WIRING HARNESS, CONTROL HEAD |
1 |
3 |
--- |
HORN (FIGURE 12-20) |
REF |
11 |
--- |
DRIVE MOTOR (FIGURE 12-9) |
REF |
4 |
--- |
BATTERY INDICATOR (FIGURE 12-19) |
REF |
12 |
--- |
BRAKE (FIGURE 12-9) |
REF |
5 |
1120-520002-00 |
WIRING HARNESS, KEY SWITCH |
1 |
13 |
1120-520001-00 |
WIRING HARNESS, MAIN |
1 |
6 |
1120-520003-00 |
WIRING HARNESS, DEADMAN SWITCH |
1 |
14 |
--- |
PUMP (FIGURE 12-17) |
REF |
7 |
--- |
POTENTIOMETER (FIGURE 12-3) |
REF |
15 |
1120-540000-00 |
FUSE ASSEMBLY |
1 |
8 |
1120-520005-00 |
|
1 |
16 |
--- |
FUSE (FIGURE 12-20) |
REF |
|
17 |
--- |
CONTACTOR (FIGURE 12-20) |
REF |
|||
Figure 12-22 Wiring Cables
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
2 |
1120-500009-00 |
CONNECTOR BATTERY GRAY |
1 |
9 |
--- |
CONTROLLER (FIGURE 12-20) |
REF |
3 |
1120-530002-00 |
POWER CABLE - |
1 |
10 |
1120-530003-00 |
MOTOR CABLE V |
1 |
4 |
1120-530001-00 |
POWER CABLE + |
1 |
11 |
1120-530004-00 |
MOTOR CABLE U |
1 |
5 |
--- |
FUSE ASSEMBLY (15 & 18, FIGURE 12-20) |
REF |
12 |
--- |
DRIVE MOTOR (FIGURE 12-9) |
REF |
6 |
--- |
BUSS BAR (14, FIGURE 12-20) |
REF |
13 |
1120-530005-00 |
MOTOR CABLE W |
1 |
7 |
--- |
BUSS BAR (10, FIGURE 12-20) |
REF |
14 |
--- |
PUMP (FIGURE 12-17) |
REF |
8 |
--- |
CONTACTOR (FIGURE 12-20) |
REF |
15 |
1120-530008-00 |
PUMP POWER CABLE - |
1 |
|
16 |
1120-530009-00 |
PUMP POWER CABLE + |
1 |
|||
Figure 12-23 Battery Compartment
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
1 |
1145-110000-00 |
FORK FRAME |
1 |
3 |
1145-52000-00 |
BATTERY COVER |
1 |
2 |
1145-511000-00 |
BATTERY FRAME |
1 |
|
|
|
|
Figure 12-24 Batteries
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
INDEX NO. |
PART NO. |
PART NAME |
NO. REQD. |
1 |
1145-530001-00 |
POWER CABLE+ |
REF |
4 |
1145-530003-00 |
CABLE I |
1 |
2 |
1145-530002-00 |
POWER CABLE- |
REF |
5 |
1145-530004-00 |
CABLE II |
1 |
3 |
1145-530006-00 |
BATTERY |
4 |
6 |
1145-530005-00 |
CABLE III |
1 |
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