DP2 TV SERIES CPD13/15/16/18/20 ELECTRIC THREE-WHEEL FORKLIFT PART MANUAL [THREE-WHEELER-PARTS-MANUAL-8.10.12] 1/2
Discover the essential parts and maintenance procedures for the DP2 TV Series CPD electric three-wheel forklift in this comprehensive manual.
Written by Nash Bernardo
Updated at February 20th, 2025
|
PARTS ORDERING INTRUCTIONS Since your dealer carries many parts in stock and maintains up-to date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. WHERE TO ORDER INSTRUCTION FOR RETURNING PARTS If you have parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts. CHANGES |
PARTS LIST
EP EQUIPMENT CO., LTD
ALL RIGHT RESERVWED COPYRIGHT |
|
Index | |
|
1000 Frame System |
|
|
Fig.1 Frame Assembly |
2 |
|
Fig. 2 Overhead Guard |
3 |
|
Fig. 3 Front Cover |
5 |
|
Fig. 4 Back Cover |
7 |
|
2000 Steering Control System |
|
|
Fig. 5 Steering Control System |
10 |
|
Fig. 6 Hand Brake Assembly |
11 |
|
Fig. 7 Parking Brake |
12 |
|
Fig. 8 Steering System |
13 |
|
Fig. 9 Vale Control Linkage Four-Throw |
15 |
|
3000 Driving System |
|
|
Fig. 10 Driving System |
18 |
|
Fig. 11 Reduction Assembly |
19 |
|
Fig. 12 Driving Wheel |
21 |
|
4000 Steering System |
|
|
Fig. 13 Rear Axle Steering Assembly |
24 |
|
Fig. 14 Steering Axle |
25 |
|
Fig. 15 Steering wheel |
26 |
|
5000 Electrical System |
|
|
Fig. 16 Control Bracket Assembly |
28 |
|
Fig. 17 Wiring Harness Assembly |
29 |
|
Fig. 18 Cable Assembly |
30 |
|
6000 Hydraulic System |
|
|
Fig. 19 Hydraulic System |
32 |
|
Fig. 20 Oil tank |
34 |
|
7000 Lifting System |
|
|
Fig. 21 Full Free 3-Stage Mast |
36 |
|
Fig. 22 Full Free 3-Stage Mast Assembly |
37 |
|
Fig. 23 Full Free 3-Stage Mast Tubing Assembly |
40 |
|
Fig. 24 Full Free 3-Stage Mast Middle Lift Cylinder |
41 |
|
Fig. 25 Full Free 3-Stage Mast Lift Cylinder |
42 |
|
Fig. 26 Tilt Cylinder |
43 |
|
Fig. 27 Fork Frame |
44 |
|
Fig. 28 Full Free 2 Stage Mast |
45 |
|
Fig. 29 Full Free 2 Stage Mast Assembly |
46 |
|
Fig. 30 Full Free 2 Stage Mast Tubing Assembly |
48 |
|
Fig. 31 Full Free 2 Stage Mast Lift Cylinder-R |
49 |
|
Fig. 32 Full Free 2 Stage Mast Lift Cylinder-L |
50 |
|
Fig. 33 Fork Frame |
51 |
|
Fig. 34 Wide-Angle 2 Stage Mast |
52 |
|
Fig. 35 Wide-Angle 2 Stage Mast Assembly |
54 |
|
Fig. 36 Wide-Angle 2 Stage Mast Tubing Assembly |
55 |
|
Fig. 37 Wide-Angle 2 Stage Mast Lift Cylinder |
56 |
|
Fig. 38 Fork Frame |
57 |
|
Fig. 39 Chain Assembly |
58 |
|
From |
59 |
1000
Frame System
|
Index |
Part No.
|
Part Name
|
No.
|
Applied Date |
Remark |
|
|
1 |
|
0000-000255-00 |
Bolt M8x20 |
7 |
|
GB/T5783-2000 |
|
2 |
|
0000-000159-00 |
Lockwasher 8 |
17 |
|
GB/T93-1987 |
|
3 |
|
0000-000176-00 |
Flatwasher 8 |
17 |
|
GB/T97.1-2002 |
|
4 |
|
3218-110004-00 |
Lasso Holder L |
1 |
|
|
|
5 |
|
3218-110003-00 |
Lasso Holder-R |
1 |
|
|
|
6 |
|
3218-111000-00 |
Frame |
1 |
|
CPD18TV/16TV |
|
6 |
|
3215-111000-00 |
Frame
|
1 |
|
CPD15TV/13TV |
|
6 |
|
3220-111000-00 |
Frame |
1 |
|
CPD20TV |
|
7 |
|
0000-000853-00 |
Bolt M24x70 |
3 |
|
GB/T5783-2000 |
|
8 |
|
0000-000250-00 |
Lockwasher 24 |
3 |
|
GB/T93-1987 |
|
9 |
|
0000-000539-00 |
Flatwasher |
3 |
|
GB/T96.1-2002 |
|
10 |
|
3218-130000-00 |
Counter Weight |
1 |
|
CPD18TV |
|
10 |
|
3220-130000-00 |
Counter Weight
|
1 |
|
CPD20TV |
|
10 |
|
3216-130000-00 |
Counter Weight |
1 |
|
CPD16TV |
|
10 |
|
3215-130000-00 |
Counter Weight
|
1 |
|
CPD15TV |
|
10 |
|
3213-130000-00 |
Counter Weight
|
1 |
|
CPD13TV |
|
11 |
|
1220-150008-00 |
Screw |
2 |
|
|
|
12 |
|
3218-200001-00 |
Cap |
1 |
|
|
|
13 |
|
0000-000242-00 |
Bolt M8x16 |
7 |
|
GB/T5783=2000 |
|
14 |
|
3218-110002-00 |
Bracket Cable II |
3 |
|
|
|
15 |
|
3218-600500-00 |
Horn |
1 |
|
CJ0804/A045287 |
|
16 |
|
3218-110006-00 |
Lock II |
1 |
|
|
|
17 |
|
0000-000326-00 |
Screw M6x12 |
2 |
|
GB/T819.1-2000 |
|
18 |
|
0000-00277-00 |
Bolt M8x15 |
3 |
|
GB/T5783-2000 |
|
19 |
01 |
3218-113000-00 |
Gas Spring Bracket |
1 |
-110530 |
|
|
|
02 |
3218-113000-0A |
Gas Spring Bracket |
1 |
-11530 |
|
|
20 |
|
3218-110007-00 |
Shock Absorber |
5 |
|
|
|
21 |
|
3218-110005-00 |
Shock Absorber |
4 |
|
|
|
22 |
|
0000-000451-00 |
Bolt M20x60 |
2 |
|
GB/T5783-2000 |
|
23 |
|
0000-000854-00 |
Nut M20 |
2 |
|
GB/T6170-2000 |
|
24 |
|
3218-1100-00-00 |
Plate |
1 |
|
|
Fig.1 Frame Assembly
2
|
Index |
Part No.
|
Part Name
|
No.
|
Applied Date |
Remark |
|
|
1 |
|
0000-000548-00 |
Bolt M16x70 |
4 |
|
GB/T794-1993 |
|
2 |
|
0000-000220-00 |
Flatwasher |
4 |
|
GB/T97.1-2002 |
|
3 |
|
0000-000191-00 |
Lockwasher |
2 |
|
CPD18TV/16TV |
|
4 |
|
0000-000232-00 |
Nut M16 |
4 |
|
GB/T41-2000 |
|
5 |
|
3218-121000-00 |
OverheadGuard |
1 |
|
CPD18TV/16TV |
|
5 |
|
3220-121000-00 |
OverheadGuard-9 |
1 |
|
CPD20TV |
|
5 |
|
3215-121000-00 |
OverheadGuard |
1 |
|
CPD15TV /13TV |
|
6 |
|
0000-000087-00 |
Screw M12×25 |
4 |
|
GB/T70.1-2000 |
|
7 |
|
0000-000060-00 |
Lockwasher Φ12 |
4 |
|
GB/T93-1987 |
|
8 |
|
0000-000373-00 |
Flatwasher Φ12 |
4 |
|
GB/T97.1-2002 |
|
9 |
|
0000-000855-00 |
Bolt M6×55 |
4 |
|
GB/T5783-2000 |
|
10 |
|
0000-000437-00 |
Flatwasher Φ6 |
10 |
|
GB/T96.1-2002 |
|
11 |
|
0000-000056-00 |
Lockwasher Φ6 |
6 |
|
GB/T93-1987 |
|
12 |
|
0000-000166-00 |
Nut M6 |
4 |
|
GB/T41-2000 |
|
13 |
|
3115-122000-00 |
Left Lamp Holder |
1 |
|
|
|
14 |
|
0000-000608-00 |
Bolt M4×20 |
2 |
|
GB/T5783-2000 |
|
15 |
|
0000-000122-00 |
Lockwasher Φ4 |
2 |
|
GB/T93-1987 |
|
16 |
|
0000-000852-00 |
Screw M5×65 |
|
|
GB/T818-2000 |
|
17 |
01 |
3218-120003-00 |
Viewfinder Bracket |
1 |
-110530 |
|
|
|
02 |
3218-120003-0A |
Viewfinder Bracket |
1 |
10530- |
|
|
18 |
|
0000-000139-00 |
Nut M4 |
2 |
|
GB/T6170 |
|
19 |
|
0000-000259-00 |
Bolt M6×16 |
2 |
|
GB/T5783-2000 |
|
20 |
|
0000-000428-00 |
Nut M16 |
2 |
|
GB/T6172 |
|
21 |
|
3218-120001-00 |
Washer |
2 |
|
|
|
22 |
|
3125-122000-00 |
Viewfinder |
1 |
|
|
|
23 |
|
3218-622000-00 |
Front Lamp Harness L |
1 |
|
|
Fig.2 Overhead Guard
3
|
Index |
Part No.
|
Part Name
|
No.
|
Applied Date |
Remark |
|
|
24 |
|
3218-623000-00 |
Front Lamp Harness R |
1 |
|
|
|
25 |
|
3130-680100-00 |
Head Lamp |
2 |
|
|
|
26 |
|
3115-123000-00 |
Right Lamp Holder |
1 |
|
|
|
27 |
|
3218-600400-00 |
Caution Switch |
1 |
|
|
|
28 |
|
3130-680200-00 |
Rear Lamp Unit |
2 |
|
|
|
29 |
|
3218-624000-00 |
Back Lamp Harness R |
1 |
|
|
|
30 |
|
3218-625000-00 |
Back Lamp Harness L |
1 |
|
|
|
31 |
|
3125-210001-00 |
Washer |
2 |
|
|
Fig. 2 Overhead Guard
4
|
Index |
Part No.
|
Part Name
|
No.
|
Applied Date |
Remark |
|
|
1 |
|
0000-000279-00 |
Bolt M8×35 |
4 |
|
GB/T5783-2000 |
|
2 |
|
3218-690001-00 |
Fuse 10A |
4 |
|
|
|
3 |
|
0000-000210-00 |
Flatwasher Φ8 |
8 |
|
GB/T96.1-2002 |
|
4 |
|
0000-000054-00 |
Nut M10 |
4 |
|
GB/T41-2000 |
|
5 |
|
3218-300001-00 |
Shock Absorber |
2 |
|
|
|
6 |
|
0000-000277-00 |
Bolt M8×25 |
6 |
|
GB/T5783-2000 |
|
7 |
|
0000-000159-00 |
Lockwasher Φ8 |
15 |
|
GB/T93-1987 |
|
8 |
|
0000-000176-00 |
Flatwasher Φ8 |
13 |
|
GB/T97.1-2002 |
|
9 |
|
3218-311000-00 |
Cabinet |
1 |
|
|
|
10 |
|
3218-310008-00 |
Cabinet Ⅱ |
1 |
|
|
|
11 |
|
3218-310007-00 |
CabinetⅠ |
1 |
|
|
|
12 |
|
3218-310010-00 |
Cover |
1 |
|
|
|
13 |
|
3218-310009-00 |
Cabinet Ⅲ |
1 |
|
|
|
14 |
|
1220-150008-00 |
Screw |
8 |
|
|
|
15 |
|
3218-241000-00 |
Floor Board |
1 |
|
|
|
16 |
|
3218-240001-00 |
Rod |
1 |
|
|
|
17 |
|
0000-000196-00 |
Nut M8 |
10 |
|
GB/T41-2000 |
|
18 |
|
3218-240002-00 |
Cushion |
1 |
|
|
|
19 |
|
3218-680000-00 |
Accelerator |
1 |
|
|
|
20 |
|
3218-670000-00 |
Controller meter |
1 |
|
|
|
21 |
|
0000-000242-00 |
Bolt M8×16 |
5 |
|
GB/T5783-2000 |
|
22 |
|
3218-200003-00 |
Plate-R |
1 |
|
|
|
23 |
|
3218-200002-00 |
Plate-L |
1 |
|
|
|
24 |
|
3218-670001-00 |
Clip |
2 |
|
|
|
25 |
|
0000-000139-00 |
Nut M4 |
4 |
|
GB/T6170-2000 |
|
26 |
|
3218-690000-00 |
Fuse Box |
1 |
|
|
|
27 |
|
3218-602000-00 |
DCDC Converter |
1 |
|
|
|
28 |
|
3218-690002-00 |
Fuse 15A |
2 |
|
|
Fig. 3 Front Cover
5
|
Index |
Part No.
|
Part Name
|
No.
|
Applied Date |
Remark |
|
|
29 |
|
0000-000123-00 |
Flatwasher Φ6 |
7 |
|
GB/T97.1-2002 |
|
30 |
|
0000-000056-00 |
Lockwasher Φ6 |
7 |
|
GB/T93-1987 |
|
31 |
|
0000-000594-00 |
Screw M6×16 |
6 |
|
GB/T818-2000 |
|
32 |
|
3218-606000-00 |
Warning Light Swicth |
1 |
|
|
|
33 |
|
0000-000264-00 |
Bolt M6×12 |
1 |
|
GB/T5783-2000 |
|
34 |
|
3125-633000-00 |
Fuse Box Harness |
1 |
|
|
|
35 |
|
3218-600700-00 |
Alarm Buzzer |
1 |
|
|
Fig.3 Front Cover
|
Index |
Part No.
|
Part Name
|
No.
|
Applied Date |
Remark |
|
|
1 |
|
0000-000242-00 |
Bolt M8×25 |
2 |
|
GB/T5783-2000 |
|
2 |
|
0000-000159-00 |
Lockwasher Φ8 |
21 |
|
GB/T93-1987 |
|
3 |
|
3125-200001-00 |
Bolt |
2 |
|
|
|
4 |
|
3218-220002-00 |
Square Tube |
2 |
|
|
|
5 |
|
3218-221000-00 |
Planking ass'y L |
1 |
|
CPD18TV/16TV |
|
5 |
|
3220-221000-00 |
Planking ass'y L |
1 |
|
CPD20TV |
|
5 |
|
3215-221000-00 |
Planking ass'y L |
1 |
|
CPD15TV/13TV |
|
6 |
|
3218-220001-00 |
Handrail Holder |
4 |
|
|
|
7 |
|
3218-214000-00 |
Gas Spring |
1 |
|
|
|
8 |
|
3218-210001-00 |
Shock Absorber |
2 |
|
|
|
9 |
|
3218-211000-00 |
Cap |
1 |
|
CPD18TV/16TV |
|
9 |
|
3220-211000-00 |
Cap |
1 |
|
CPD20TV |
|
9 |
|
3215-211000-00 |
Cap |
1 |
|
CPD15TV /13TV |
|
10 |
|
0000-000196-00 |
Nut M8 |
16 |
|
GB/T41-2000 |
|
11 |
|
0000-000026-00 |
Screw M8×30 |
2 |
|
GB/T70.1-2000 |
|
12 |
|
0000-000176-00 |
Flatwasher Φ8 |
12 |
|
GB/T97.1-2002 |
|
13 |
|
3218-213000-00 |
Gemel |
2 |
|
|
|
14 |
|
0000-000151-00 |
Screw M8×25 |
6 |
|
GB/T70.1-2000 |
|
15 |
|
3218-212000-10 |
TOYOTA Seat |
1 |
|
|
|
16 |
|
3218-210003-10 |
Cover |
1 |
|
Linkage Two |
|
16 |
|
3218-210003-20 |
Cover |
1 |
|
Linkage Three |
|
16 |
|
3218-210003-30 |
Cover |
1 |
|
Linkage Four |
|
17 |
|
0000-000255-00 |
Bolt M8×20 |
2 |
|
GB/T5783-2000 |
|
18 |
|
3218-231000-00 |
Planking ass'y R |
1 |
|
CPD18TV/16TV |
|
18 |
|
3220-231000-00 |
Planking ass'y R |
1 |
|
CPD20TV |
|
18 |
|
3215-231000-00 |
Planking ass'y R |
1 |
|
CPD15TV/13TV |
Fig.4 Back Cover
7
|
Index |
Part No.
|
Part Name
|
No.
|
Applied Date |
Remark |
|
|
19 |
|
3218-220005-00 |
Cushion |
4 |
|
|
|
20 |
|
3218-210002-00 |
Lock Ⅰ |
1 |
|
|
|
21 |
|
0000-000618-00 |
Screw M6×12 |
2 |
|
GB/T818-2000 |
|
22 |
|
3125-210002-00 |
Rubber |
1 |
|
|
|
23 |
|
0000-000210-00 |
Flatwasher Φ8 |
11 |
|
GB/T96.1-2002 |
|
24 |
|
0000-000278-00 |
Bolt M8×30 |
4 |
|
|
|
25 |
|
3125-210001-00 |
Rubber Ring |
1 |
|
|
|
26 |
|
3128-604000-00 |
Fetch-up Switch |
1 |
|
|
|
27 |
|
3218-600002-00 |
Dust-Proof Mat |
1 |
|
|
|
28 |
|
0000-000056-00 |
Lockwasher Φ6 |
2 |
|
GB/T93-1987 |
|
29 |
|
0000-000018-00 |
Nut M6 |
2 |
|
GB/T6170-2000 |
Fig. 4 Back Cover
2000
Steering Control System
9
|
Index |
Part No.
|
Part Name
|
No.
|
Applied Date |
Remark |
|
|
1 |
|
0000-000054-00 |
Nut M10 |
3 |
|
GB/T41-2000 |
|
2 |
|
0000-000063-00 |
Lockwasher Φ10 |
2 |
|
GB/T93-1987 |
|
3 |
|
0000-000278-00 |
Bolt M8×30 |
2 |
|
GB/T5783-2000 |
|
4 |
|
0000-000159-00 |
Lockwasher Φ8 |
6 |
|
GB/T93-1987 |
|
5 |
|
3125-634000-00 |
Flasher Wire Harness |
1 |
|
|
|
6 |
|
3218-310006-00 |
Bolt M10×110 |
1 |
|
|
|
7 |
|
0000-000279-00 |
Bolt M8×35 |
4 |
|
GB/T5783-2000 |
|
8 |
|
0000-000176-00 |
Flatwasher Φ8 |
12 |
|
GB/T97.1-2002 |
|
9 |
|
0000-000251-00 |
Bolt M10×25 |
2 |
|
GB/T5783-2000 |
|
10 |
|
0000-000007-00 |
Flatwasher Φ10 |
4 |
|
GB/T97.1-2002 |
|
11 |
|
3218-310011-00 |
Fixed Plate |
2 |
|
|
|
12 |
|
3218-315000-00 |
Cup |
1 |
|
|
|
13 |
|
0000-000273-00 |
Bolt M6×20 |
2 |
|
GB/T5783-2000 |
|
14 |
|
0000-000056-00 |
Lockwasher Φ6 |
2 |
|
GB/T93-1987 |
|
15 |
|
0000-000380-00 |
Flatwasher Φ6 |
2 |
|
GB/T97.1-2002 |
|
16 |
|
3218-313000-00 |
Parking Brake |
1 |
|
|
|
17 |
|
0000-000196-00 |
Nut M8 |
6 |
|
GB/T41-2000 |
|
18 |
|
0000-000228-00 |
Bolt M12×25 |
4 |
|
GB/T5783-2000 |
|
19 |
|
0000-000060-00 |
Lockwasher Φ12 |
4 |
|
GB/T93-1987 |
|
20 |
|
0000-000373-00 |
Flatwasher Φ12 |
4 |
|
GB/T97.1-2002 |
|
21 |
|
0000-000166-00 |
Nut M6 |
1 |
|
GB/T41-2000 |
|
22 |
|
3218-600600-00 |
Flasher |
1 |
|
|
|
23 |
|
3125-637000-00 |
Brake Switch Harness |
1 |
|
|
|
24 |
|
0000-000630-00 |
Nut M12 |
4 |
|
|
|
25 |
|
3218-609000-00 |
Key Lock |
1 |
|
|
|
26 |
|
3218-605000-00 |
Lunching |
1 |
|
|
|
27 |
|
3125-635000-00 |
Hand Brake Harness |
1 |
|
|
|
28 |
|
3218-320004-00 |
Shock Absorber |
1 |
|
|
Fig. 5 Steering Control System
|
Index |
Part No.
|
Part Name
|
No.
|
Applied Date |
Remark |
|
|
1 |
|
3218-313100-00 |
Hand Brake |
1 |
|
|
|
2 |
|
0000-000376-00 |
Cotter Pin 2.5×20 |
1 |
|
|
|
3 |
|
3218-313200-00 |
Touch Plate |
1 |
|
|
|
4 |
|
0000-000485-00 |
Screw M4×16 |
2 |
|
|
|
5 |
|
0000-000122-00 |
Lockwasher Φ4 |
2 |
|
|
|
6 |
|
0000-000004-00 |
Flatwasher Φ4 |
2 |
|
|
|
7 |
|
0000-000209-00 |
Nut M4 |
2 |
|
|
|
8 |
|
3218-310002-00 |
Hand Brake Dragline L |
1 |
|
|
|
9 |
|
3218-310001-00 |
Hand Brake Dragline R |
1 |
|
|
Fig. 6 Hand Brake Assembly
11
|
Index |
Part No.
|
Part Name
|
No.
|
Applied Date |
Remark |
|
|
1 |
|
3125-310006-00 |
Rubber Washer |
1 |
|
|
|
2 |
|
3125-310005-00 |
Treadle Washer |
1 |
|
|
|
3 |
|
3218-314000-00 |
Pedal, brake |
1 |
|
|
|
4 |
|
3125-310001-00 |
Bushing |
1 |
|
|
|
5 |
|
3125-310002-00 |
Bushing |
2 |
|
|
|
6 |
|
3125-310003-00 |
Spring |
1 |
|
|
|
7 |
|
0000-000460-00 |
Pin Φ8×25 |
1 |
|
GB/T882-2000 |
|
|
|
0000-000296-00 |
Pin Φ2×20 |
1 |
|
GB/T91-2000 |
|
|
|
3125-314000-00 |
Master Cylinder |
1 |
|
|
|
|
|
3125-313001-00 |
U Plate |
1 |
|
|
|
|
|
0000-000555-00 |
Nut M8 |
1 |
|
GB/T6179-1986 |
|
|
|
3125-313002-00 |
Tappet |
1 |
|
|
|
8 |
|
0000-000468-00 |
Clip Φ10-16 |
2 |
|
|
|
9 |
|
3218-310001-00 |
Vitta |
1 |
|
|
|
10 |
|
3218-310005-00 |
Vitta II |
1 |
|
Right |
|
11 |
|
3218-310004-00 |
Vitta I |
1 |
|
Left |
Fig. 7 Parking Brake
|
Index |
Part No.
|
Part Name
|
No.
|
Applied Date |
Remark |
|
|
1 |
|
3218-323000-00 |
Steering Wheel |
1 |
|
|
|
2 |
|
0000-000643-00 |
Bearing 61904-2Z |
2 |
|
GB/T276-1994 |
|
3 |
|
0000-000293-00 |
Shaft Sanp Ring ø20 |
1 |
|
GB/T894.1-1986 |
|
4 |
|
0000-000386-00 |
Screw M6×20 |
4 |
|
|
|
5 |
|
0000-000056-00 |
Lockwasher Φ6 |
8 |
|
GB/T93-1987 |
|
6 |
|
0000-000123-00 |
Flatwasher Φ6 |
8 |
|
GB/T95-2002 |
|
7 |
|
3218-320010-00 |
Rubber Bush |
4 |
|
|
|
8 |
|
3218-320009-00 |
Cushion |
4 |
|
|
|
9 |
|
3218-320003-00 |
Steering Shaft |
1 |
|
|
|
10 |
|
3218-322000-00 |
Steering Column |
1 |
|
|
|
11 |
|
3125-639000-00 |
Horn switch harness |
1 |
|
|
|
12 |
|
3218-320008-00-B |
Handle |
1 |
|
|
|
13 |
|
3218-320005-00 |
Axis |
1 |
|
|
|
14 |
|
0000-000856-00 |
FlatWasher Φ11 |
1 |
|
GB/T96.1-2002 |
|
15 |
|
0000-000210-00 |
FlatWasher Φ8 |
1 |
|
GB/T96.1-2002 |
|
16 |
|
3218-321000-00 |
Steering Bracket |
1 |
|
|
|
17 |
|
0000-000054-00 |
Nut M10 |
2 |
|
GB/T41-2000 |
|
18 |
|
0000-000063-00 |
Lockwasher Φ10 |
6 |
|
|
|
19 |
|
3218-603000-00 |
Horn Switch |
1 |
|
|
|
20 |
|
3218-320014-00 |
Steering bolt |
2 |
|
|
|
21 |
|
3218-320007-00-B |
Steering Washer |
2 |
|
|
|
22 |
|
0000-000633-00 |
Hole Sanp Ring ø37 |
1 |
|
GB/T893.1-1986 |
|
23 |
|
3218-320002-00 |
Cover, back |
1 |
|
|
|
24 |
|
3218-320001-00 |
Cover, front |
1 |
|
|
|
25 |
|
0000-000320-00 |
Bolt M6×35 |
4 |
|
|
Fig. 8 Steering System
|
Index |
Part No.
|
Part Name
|
No.
|
Applied Date |
Remark |
|
|
1 |
|
3218-730000-10 |
Control Valve Two |
1 |
|
|
|
1 |
|
3218-730000-20 |
Control Valve Three |
1 |
|
|
|
1 |
|
3218-730000-30 |
Control Valve Four |
1 |
|
|
|
2 |
|
3218-330001-00 |
Pin |
1 |
|
|
|
3 |
|
0000-000306-00 |
Bolt M10×25 |
3 |
|
GB/T5786-2000 |
|
4 |
|
0000-000063-00 |
Lockwasher Φ10 |
3 |
|
GB/T93-1987 |
|
5 |
|
0000-000007-00 |
Flatwasher Φ10 |
3 |
|
GB/T97.1-2002 |
|
6 |
|
3218-331000-00 |
Board |
1 |
|
|
|
7 |
|
0000-000255-00 |
Bolt M8×20 |
4 |
|
GB/T5783-2000 |
|
8 |
|
0000-000159-00 |
Lockwasher Φ8 |
8 |
|
GB/T93-1987 |
|
9 |
|
0000-000176-00 |
Flatwasher Φ8 |
8 |
|
GB/T97.1-2002 |
|
10 |
|
0000-000368-00 |
Bolt M8×16 |
4 |
|
GB/T5783-2000 |
|
11 |
|
3218-330005-00 |
Cover |
1 |
|
|
|
12 |
|
0000-000242-00 |
Bolt M8×16 |
4 |
|
GB/T5783-2000 |
|
13 |
|
3218-330002-00 |
Holder 5 |
1 |
|
|
|
14 |
|
3218-330006-00 |
Knob-Lift |
1 |
|
|
|
15 |
|
3218-330007-00 |
Knob-Tilt |
1 |
|
|
|
16 |
|
3218-332000-00 |
Control Lever, Lift |
1 |
|
|
|
17 |
|
3218-333000-00 |
Control Lever, Tilt |
1 |
|
|
|
18 |
|
0000-000740-00 |
Nut M8 |
1 |
|
GB/T889.1-2000 |
|
19 |
|
3218-330003-00 |
Holder 6 |
1 |
|
|
|
20 |
|
3218-336100-00 |
Rod-Control Valve |
4 |
|
|
|
21 |
|
0000-000552-00 |
Nut M8 |
4 |
|
GB/T6172.1-2000 |
|
22 |
|
3218-336001-00 |
Joint |
4 |
|
|
|
23 |
|
0000-000296-00 |
Pin Φ2×20 |
4 |
|
GB/T91-2000 |
|
24 |
|
0000-000460-00 |
Pin Φ8×25 |
4 |
|
GB/T882-2000 |
|
25 |
|
3218-330004-00 |
Bushing |
8 |
|
|
Fig. 9 Vale Control Linkage Four-Throw
|
Index |
Part No.
|
Part Name
|
No.
|
Applied Date |
Remark |
|
|
26 |
|
3218-337000-00 |
Bracket |
4 |
|
|
|
27 |
|
0000-000264-00 |
Bolt M6×12 |
8 |
|
GB/T5783-200 |
|
28 |
|
0000-000056-00 |
Lockwasher Φ6 |
8 |
|
GB/T93-1987 |
|
29 |
|
0000-000123-00 |
Flatwasher Φ6 |
8 |
|
GB/T95-2002 |
|
30 |
|
3218-605001-00 |
Rubber Cover |
4 |
|
|
|
31 |
|
0000-000295-00 |
Pin Φ1.2×12 |
4 |
|
GB/T91-2000 |
|
32 |
|
0000-000238-00 |
Pin Φ5×18 |
4 |
|
GB/T882-2000 |
|
33 |
|
3218-334000-00 |
Control Lever, Sway |
1 |
|
|
|
34 |
|
3218-330008-00 |
Knob-Sway |
1 |
|
|
|
35 |
|
3218-335000-00 |
Control Lever, Attachment |
1 |
|
|
|
36 |
|
3218-330009-00 |
Knob-Attachment |
1 |
|
|
|
37 |
|
3125-636000-00 |
Lunching Harness |
1 |
|
|
|
38 |
|
3218-605000-00 |
Lunching |
4 |
|
|
|
39 |
|
3218-600006-00 |
Shock Absorber |
3 |
|
|
|
40 |
|
3218-332002-00 |
Collar |
Req |
|
|
Fig.9 Vale Control Linkage Four-Throw
3000
Driving System
17
|
Index |
Part No.
|
Part Name
|
No.
|
Applied Date |
Remark |
|
|
1 |
|
3218-650000-00 |
Traction Motor |
1 |
|
|
|
2 |
|
3218-410001-00 |
O-Ring |
1 |
|
|
|
3 |
|
3218-410000-00 |
Reduction Ass'y |
1 |
|
|
|
4 |
|
0000-000379-00 |
Flatwasher Φ14 |
7 |
|
GB/T97.1-2002 |
|
5 |
|
0000-000233-00 |
Lockwasher Φ14 |
7 |
|
GB/T93-1987 |
|
6 |
|
0000-000288-00 |
Bolt M14×95 |
5 |
|
GB/T5783-2000 |
|
7 |
|
0000-000445-00 |
Bolt M14×55 |
2 |
|
GB/T5783-2000 |
|
8 |
|
0000-000176-00 |
Flatwasher Φ8 |
3 |
|
GB/T97.1-2002 |
|
9 |
|
0000-000159-00 |
Lockwasher Φ8 |
3 |
|
GB/T93-1987 |
|
10 |
|
0000-000280-00 |
Bolt M8×60 |
1 |
|
GB/T5783-2000 |
|
11 |
|
0000-000281-00 |
Bolt M8×80 |
2 |
|
GB/T5783-2000 |
|
12 |
|
3218-420000-00 |
Front Wheel Assembly See Fig.12 |
1 |
|
|
|
13 |
|
3218-400002-00 |
Nut M14 |
5 |
|
JS160-100001-000 |
|
14 |
|
3218-400003-00 |
Nut Cover |
5 |
|
|
Fig.10 Driving System
|
Index |
Part No.
|
Part Name
|
No.
|
Applied Date |
Remark |
|
|
1 |
|
3218-410002-00 |
Snap Ring |
1 |
|
|
|
2 |
|
3218-410003-00 |
Grooved Ball Bearing |
1 |
|
|
|
3 |
|
3218-410004-00 |
Spur Gear |
1 |
|
|
|
4 |
|
3218-410005-00 |
Axial-Gleitlager |
1 |
|
|
|
5 |
|
3218-410006-00 |
Housing Cover |
1 |
|
|
|
6 |
|
3218-410007-00 |
Cylindrical Pin |
2 |
|
|
|
7 |
|
3218-410008-00 |
Input Pinion |
1 |
|
|
|
8 |
|
3218-410009-00 |
Pressure Pin Set |
1 |
|
|
|
9 |
|
3218-410010-00 |
Screw |
8 |
|
|
|
10 |
|
3218-410011-00 |
Pressure Disc |
1 |
|
|
|
11 |
|
3218-410012-00 |
inner Disc Carrier |
1 |
|
|
|
12 |
|
3218-410013-00 |
Cylindrical Pin |
1 |
|
|
|
13 |
|
3218-410014-00 |
Pressure Spring |
3 |
|
|
|
14 |
|
3218-410015-00 |
Fixing Plate |
1 |
|
|
|
15 |
|
3218-410016-00 |
Outer Clutch Disc |
4 |
|
|
|
16 |
|
3218-410017-00 |
Hexagon Screw |
6 |
|
|
|
17 |
|
3218-410018-00 |
Pressure Disc Set |
1 |
|
|
|
18 |
|
3218-410019-00 |
Slotted Nut |
1 |
|
|
|
19 |
|
3218-410020-00 |
Cylindrical Roller Bearing |
3 |
|
|
|
20 |
|
3218-410021-00 |
Planet Gear |
3 |
|
|
|
21 |
|
3218-410022-00 |
Inner Clutch Disc |
3 |
|
|
|
22 |
|
3218-410023-00 |
Torx-Screw |
10 |
|
|
|
23 |
|
3218-410024-00 |
Washer |
4 |
|
|
|
24 |
|
3218-410025-00 |
Screw Plug |
2 |
|
|
|
25 |
|
3218-410026-00 |
Shim Ring Set |
1 |
|
|
Fig.11 Reduction Assembly
|
Index |
Part No.
|
Part Name
|
No.
|
Applied Date |
Remark |
|
|
26 |
|
3218-410027-00 |
Taper Roller Bearing |
2 |
|
|
|
27 |
|
3218-410028-00 |
NILOS-Ring |
1 |
|
|
|
28 |
|
3218-410029-00 |
Seeling Ring |
1 |
|
|
|
29 |
|
3218-410030-00 |
Housing |
1 |
|
|
|
30 |
|
3218-410031-00 |
Breather |
1 |
|
|
|
31 |
|
3218-410032-00 |
Wheel Bolt |
5 |
|
|
|
32 |
|
3218-410033-00 |
Needle Sleeve |
1 |
|
|
|
33 |
|
3218-410034-00 |
Pentagonal Wheel |
1 |
|
|
|
34 |
|
3218-410035-00 |
Internal Gear |
1 |
|
|
|
35 |
|
3218-410036-00 |
Taper Roller Bearing |
2 |
|
|
|
36 |
|
3218-410037-00 |
Screw Plug With Magnet |
2 |
|
|
|
37 |
|
3218-410038-00 |
Brake Lever, Complete |
1 |
|
|
|
38 |
|
3218-410039-00 |
Shaft Sealing Ring |
1 |
|
|
Fig.11 Reduction Assembly
|
Index |
Part No.
|
Part Name
|
No.
|
Applied Date |
Remark |
|
|
1 |
|
3218-421000-00 |
Rim Set |
1 |
|
|
|
2 |
|
3218-420001-00 |
Front Tires |
1 |
|
|
Fig.12 Driving Wheel
4000
Steering System
22
|
Index |
Part No.
|
Part Name
|
No.
|
Remark |
|
|
1 |
|
0000-000109-00 |
Screw M6×16 |
2 |
GB/T70.1-2000 |
|
2 |
|
0000-000056-00 |
Lockwasher Φ6 |
4 |
GB/T93-1987 |
|
3 |
|
0000-000380-00 |
Flatwasher Φ6 |
4 |
GB/T97.1-2002 |
|
4 |
|
3218-500001-00 |
Potentiometer Holder |
1 |
|
|
5 |
|
0000-000446-00 |
Bolt M16×50 |
5 |
GB/T5783-2000 |
|
6 |
|
0000-000191-00 |
Lockwasher Φ16 |
5 |
GB/T93-1987 |
|
7 |
|
0000-000190-00 |
Flatwasher Φ16 |
5 |
GB/T95-2002 |
|
8 |
|
3218-500004-00 |
Stud |
10 |
JS106-20001-000 |
|
9 |
|
3218-520000-00
|
Steering Axle See Fig.14 |
1 |
|
|
10 |
|
3218-510000-00 |
Back Tires Ass'y See Fig.15 |
2 |
|
|
11 |
|
3218-500003-00 |
Nut M14 |
20 |
N163-220010-000 |
|
12 |
|
3218-500006-00 |
Shield Rubber |
1 |
|
|
13 |
|
3218-500005-00 |
Rubber |
1 |
|
|
14 |
|
0000-000122-00 |
Lockwasher Φ4 |
2 |
GB/T93-1987 |
|
15 |
|
0000-000328-00 |
Screw M4×30 |
2 |
GB/T822-2000 |
|
16 |
|
0000-000264-00 |
Bolt M6×12 |
2 |
GB/T5783-2002 |
|
17 |
|
3218-600800-00 |
Potentiometer |
1 |
|
|
18 |
|
0000-000702-00 |
Flatwasher Φ4 |
2 |
GB/T97.1-2002 |
|
19 |
|
3218-500002-00 |
Potentiometer Shaft |
1 |
|
|
20 |
|
0000-000233-00 |
Lockwasher Φ14 |
10 |
GB/T93-1987 |
|
21 |
|
0000-000550-00 |
Nut M8 |
1 |
GB/T6170-2000 |
|
22 |
|
3218-500005-00 |
Nut Cover |
1 |
|
Fig.13 Rear Axle Steering Assembly
24
|
Index |
Part No.
|
Part Name
|
No.
|
Applied Date |
Remark |
|
|
1 |
|
3218-520001-00 |
Nut M39×1.5 |
1 |
|
|
|
2 |
|
3218-520002-00 |
ThrustWasher |
1 |
|
|
|
3 |
|
3218-520003-00 |
O-Ring D82×2.65 |
1 |
|
|
|
4 |
|
3218-520004-00 |
Bushing |
1 |
|
|
|
5 |
|
3218-520005-00 |
Bearing 32010 |
1 |
|
|
|
6 |
|
3218-520006-00 |
U- Ring 40×50×6 |
4 |
|
|
|
7 |
|
3218-520007-00 |
Ring 45×50×12 |
2 |
|
|
|
8 |
|
3218-520029-00 |
O-Ring |
1 |
|
|
|
9 |
|
3218-520009-00 |
Cylinder Shaft |
1 |
|
|
|
10 |
|
3218-520010-00 |
Rotary Bearings |
1 |
|
|
|
11 |
|
3218-520011-00 |
Cylinder |
2 |
|
|
|
12 |
|
3218-520026-00 |
Bearing 30208 |
2 |
|
|
|
13 |
|
3218-520027-00 |
Seal 65×90×12 |
2 |
|
|
|
14 |
|
3218-520014-00 |
Bearing 32015 |
1 |
|
|
|
15 |
|
3218-520015-00 |
Steal 90×115×2 |
1 |
|
|
|
16 |
|
3218-520016-00 |
Gear Axle |
1 |
|
|
|
17 |
|
3218-520017-00 |
Shaft |
1 |
|
|
|
18 |
|
3218-520018-00 |
Pin A10×24 |
1 |
|
|
|
19 |
|
3218-520025-00 |
Hub |
2 |
|
|
|
20 |
|
3218-520020-00 |
Cover |
2 |
|
|
|
21 |
|
3218-520021-00 |
Nut M24×2 |
2 |
|
|
|
22 |
|
3218-520022-00 |
Washer 24 |
2 |
|
|
|
23 |
|
3218-520023-00 |
Pin 5×45 |
2 |
|
|
|
24 |
|
3218-520024-00 |
Bearing 30206 |
2 |
|
|
Fig.14 Steering Axle
25
|
Index |
Part No.
|
Part Name
|
No.
|
Applied Date |
Remark |
|
|
1 |
|
3218-511000-00 |
Rim Set |
1 |
|
|
|
2 |
|
3218-510001-00 |
Back Tires |
1 |
|
|
Fig.15 Steering Wheel
26
5000
Electrical System
27
|
Index |
Part No.
|
Part Name
|
No.
|
Applied Date |
Remark |
|
|
1 |
|
3218-630001-00 |
Control Bracket |
1 |
|
|
|
2 |
|
0000-000380-00 |
Flatwasher Φ6 |
12 |
|
GB/T97.1-2002 |
|
3 |
|
0000-000056-00 |
Lockwasher Φ6 |
12 |
|
GB/T93-1987 |
|
4 |
|
0000-000326-00 |
Screw M6×12 |
2 |
|
GB/T818-2000 |
|
5 |
|
0000-000329-00 |
Screw M5×10 |
2 |
|
GB/T822-2000 |
|
6 |
|
0000-000206-00 |
Lockwasher Φ5 |
2 |
|
GB/93-1987 |
|
7 |
|
0000-000390-00 |
Flatwasher Φ5 |
2 |
|
GB/T97.1-2002 |
|
8 |
|
3218-631000-00 |
Contactor Bracket |
1 |
|
|
|
9 |
|
3218-634000-00 |
Contactor |
1 |
|
|
|
10 |
|
3218-630004-00 |
Anode Conductor B |
1 |
|
|
|
11 |
|
3218-633000-00 |
Pump Motor Controller |
1 |
|
ZAIP |
|
12 |
|
0000-000332-00 |
Screw M6×30 |
10 |
|
GB/T822-2000 |
|
13 |
|
3218-630002-00 |
Cathode Conductor |
1 |
|
|
|
14 |
|
3218-632000-00 |
Traction Motor Controller |
1 |
|
ZAIP |
|
15 |
|
3218-632001-00 |
Fuse |
1 |
|
400A |
|
16 |
|
3218-633001-00 |
Fuse |
1 |
|
300A |
Fig.16 Control Bracket Assembly
28
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