The meaning of six indicators:

Power indicator (A)
Only lights on when power supply is OK.

Error indicator (B)
When operation is wrong , error code will display on the dashboard. The error indicator lights on.

Low battery warning (C)
When battery quantity is lower than 20% of the maximum capacity. The indicator lights on, at the same time, buzzer beep. When LED shows no power, please charge battery as quick as possible.

Parking brake warning (D)

Parking brake indicator (E)

When pulling on the parking brake lever, this lamp lights on.

Safety belt indicator (F)
When the safety bel is off, this lamp lights on.

ENTER Button: Save all changing

ROLL DOWN Button: Change the digit marked by cursor

ROLL DOWN Button: Change the digit marked by cursor

SET DOWN Button: Shift cursor on previous digit

SET DOWN Button: Shift cursor on the following digit

OUT Button: Cancel all charging

Dash Display LED (M)
When turn on the key switch, the system will self-diagnose, the lamp will lights on one by one. After self-diagnose, LED will display truck speed and battery capacity. You can know your truck's working condition through the LED dashboard.


 

Key switch [3]
The key switch has two “on/off” position, you should push the forward-reverse lever to neutral and loose the accelerator pedal, then turning the key switch to “on” position clockwise.

Horn button [5]
Press down the horn button on the center of the steering wheel. The beeper will beep. The horn sounds even when thew key switch is off.

Combined light switch [7]
This combined light switch is composed of turning light switch and big/small lamp switch. Turning light indicates the travelling direction. When turn on the switch, the lamp flashes.

Big/small Lamp Switch has two shifts. First shift small lamp lights on; second shift big and small lamp all light
Emergency disconnect switch [9]
When happen emergency,, presses down the emergency cut off power switch, the main power of the reach truck will be cut off.
 

Rear big lamp switch [10] optional Rear big lamp switch has only one shift. X means connected
 

Fuse box

1st is control circuit fuse 15 A.. 

2nd, 3rd and 4th are light and beeper circuit fuse. All of them are 15 A. 5th and 6th is a spare fuse 15 A. 
 

CONTROLS
Steering wheel [1]
The steering hand-wheel is operated in the conventional manner, that is, when the wheel is turn right, the truck will turn to the right. When the wheel is turn left, the truck will turn to the left. The steer wheels are located at the rear of the truck. These cause the rear of the truck to swing out when a turn is made.

Parking brake lever [4]

Use this parking brake lever to park the lift truck. And the parking brakes are applied on the front two wheels by pulling up on this lever. To release the parking brakes, move the lever forwards.
There is a micro switch at the left side of the parking brake lever, it can make running invalid to tense the lever.
 

Foward-reverse lever [6]
The forward-reverse lever is for switching between forward and backward moves. When the lever is pushed forward and accelerator pedal pressed, the forklift trucks moved forward. When the lever is pushed backward, the forklift trucks moved backward.
 

Lift lever [11]

The forks can be raised or lowered by pulling backwards or pushing the lever. Lifting speed can be controlled by tilt backwards angle of lever and accelerator pedal effort while the lowering speed can be controlled by tilt forwards angle of the lever. The motor speed or accelerator pedal does not have to do with the lowering speed of the forks.
Tilt lever [12]

The mast can be tilted by operation of this tilt lever. Pulling on this lever backwards will tilt the mast backwards, and pushing it forwards will tilt the mast forwards. The tilt speed can be controlled by tilt angle of the lever.

Pedals

Brake pedal [14]
Press this pedal to slow or stop the truck. At the same time, the brake light comes on.

Accelerator pedal [14]
As the accelerator pedal is slowly pressed, the drive motor star turning and the forklift truck will start to move. According to the force applied to the pedal, the speed is adjusted with not steps.
 

Body and others
 

Seat and adjusting lever
Adjust operator's seat to position which is comfortable for you and provides easy access to all hand and foot controls. The seat is unlocked by moving the adjusting lever to the light. Before proceeding with work, adjust operator's seat and make sure that it is securely locked.

Overhead safe guard
The overhead guard used is strong enough to meet safety standard, and protects the operator from falling materials. The top gap is used to the lift batteries. It is forbidden for use a truck that does not with safeguard.
Hood[15]
The hood can be swung up fully to provide easy examining and maintenance of the storage batteries.
You can lift up the hood with little effort with an aid of hood damper. To lock the hood, push the button of the air spring, and push down on the front of the hood until it covered.

Left & Right side battery cover hood
It is cover hood of battery one left and one right. When you want to take off the hood, you should take off the knob at first and pull to upside.
Fork stopper
Fork stoppers are locked the forks in position. To adjust fork spacing, pull up fork stoppers, turn and shift the forks to the desired position. The fork spacing should be adjusting according to loads to be handled.

Safety step and safety grip
The safety steps are provided on both side of the truck body. The safety grip is provided on the front left pillar of the overhead guard. Use the safety step and safely grip facing the truck when mounting and dismounting the truck.
Brake fluid reservoir cup
The brake booster is located at the under of the front floor.

Head lights and combination
Two headlights and combination lights (turn signal, parking and backup) are installed at the front side of the truck. Take care of the lights, and wipe dirt, if any, and replace any damage lights immediately.
Rear combination lights
 

The combination lights at the rear side serve as turn signal, show with lamp, brake lamp, parking lamp, back-up lamp and rear reflector. Pay attention to keep them from being damaged or covered with dust, if any, clean or replace immediately.
Steering column tilting angle adjuster

The tilting angle of the steering column is adjustable with a range of 12.5 degrees to suit individual operators. The steering column is unlocked by turning the right handle counterclockwise and locked by turning the right handle clockwise.
Hydraulic oil reservoir cap
The hydraulic oil reservoir cap is located at the left side below the battery hood; open the left side battery hood when adding oil. The cap is provided with the dipstick. After fill in clean hydraulic fluid, tighten lock the cap.
Air leakage plug
There is an air leakage plug on the oil tank to let air in the tank goes out. You'd Better often check the plug and see whether been jammed.
Dead man switch (optional)
When the operator leaves seat, this switch cut off, and the power of truck is cut off.
Safety seat belt (optional)
There is a safety belt on the seat, before you operate the forklift truck, please fasten the seat belt to protect yourself.
Rear big lamp (optional)
The rear big lamp is set on the safeguard. If is broken, please replace a new one at once.

Safety instructions
Safety is your business and your responsibility. The “Safety Instructions” covers basic safety procedures and warnings of general  application to the typical forklift truck. However, safety precautions given on the following pages are also applicable to lift trucks that have special specifications or attachments. Read this manual thoroughly and become completely familiar with your truck to get the most out of it.
1. Know your truck
For the purpose of doing material handling job, the forklift truck is different from general passenger cars is structure as follows: Poor front view due to the hoist system. Rear wheel steering lets the rear of the truck swing outwards when going around corners. Compactly designed, the forklift truck is heavy. Most of the weight of the truck is heavy. Most of the weight of the truck and loads is on the front wheels when loaded so the truck stability. Read the operator's manual and name plates on the truck, and become familiar with your truck and operating procedures. If there is something in the manual you do not understand, ask your supervisor to explain it to you.

2. Get permission from supervisor.

Only trained and authorized operator shall be permitted to operate the truck.

3. Make periodic checks
Inspect the truck at periodic intervals for oil or water leak, deformation, lousiness, ect. if neglected, short life of components will be caused and in the worst case a fatal accident would occur. make sure having replaced good parts during periodic check. Wipe oil, grease or water from the floor board and foot and hand controls, if any. Strictly prohibit smoking and spark nearby the storage battery when checking it. If maintenance on high position, such as mast, front and rear lamp, please be careful to prevent fall down clamped. Be careful do not be scalded when inspect the motor, controller and ect.
4. Stop using the forklift when it is in trouble 

Whatsoever in trouble, you must stop the forklift, hang a mark of “danger” or “trouble” and take off the key, at the same time inform the manager. Only after the trouble is removed, you may use the forklift.

5. Protect yourself
Operation must wear helmet, safety shoes and work clothes.
6. Prevent exploding
Because there will bring exploding gas in the bosom of the battery, prohibit any flame nearby it absolutely. 

Don't let any tools close the two terminal of the battery to avoid spark or short circuit. Make sure to operate the truck on concrete firmly enough or bituminous macadam.

The weather of working condition is:
Air temperature -20C~50C
Wind speed: Less than 5m/s.
Air specific humidity: Less than 90%.
(Temp at 20C).
Truck cannot be operated in explosive gas environments.
7. Mount properly
Never mount or dismount the moving truck. Use the safety step(s) and safety grip facing the truck when mounting or dismounting the truck.

8. Never move controls unless properly seated
Never attempt to work the controls unless properly seated.
Before staring, adjusting the seat so you can get easy access to all hand and foot controls.

9. Start safely
Before starting up, make sure that:
The parking brake lever is applied securely.
The foward-reverse lever is in neutral.
Before starting, make sure no one is under, on and close to the truck.
Don't step the accelerate pedal or control the lifting lever or tilting lever before turning on the power.
10. Prohibit sudden stop or turning
Operate the controls smoothly. Avoid
 

Sudden stops or turns.
It is dangerous to make a sharp brake. otherwise the truck has the possibility of overturn.

11. Pay attention to the route of the truck
-Pay attention to the route of the truck. be sure to make a wide sight.

12. Don't offer rides to others
Never allow other person(s) to ride on the forks, pallets or on truck.

13. Know the load to be handled
Taking account of the shape and material of the load to be handled, use a proper attachments and tools.
Avoid hoisting the load, with wire rope hung

on the fork or attachment, since the wire rope may slide off. If needed, a qualified personnel for slinging operation should performed, making use of a hook or crane arm attachment.
Take care not to protrude the forks out of the load. The protruded fork tips may damage or turn over the adjacent load.
14. Know capacity of truck
Know the rated capacity of your lift truck and its attachment, if any, and never exceed it.

Do not use a man as an additional counterweight. It's quite dangerous.
15. Don't daydream
Keep your mind on your work. Learn to anticipate danger before it arises.

16. Remain seated
Keep your head , hands, arms, feet and legs within the confines of the operator's compartment. Never reach into upright for any reason.

17. Use proper pallet
The pallet and skid used should be strong enough to endure the load. Never use damaged or deformed ones.
18.Use proper attachment
We afford all type of attachment, such as rotating roll clamp, bale clamp, side shifter, and crane iib. You should refit the truck under ours license if you want . It is forbidden to refit it by yourself.
19 Attach safeguard and load bracket
Safeguard protect you do not be hurt by the goods fallen. Load bracket protect you load goods smoothly. It is forbidden to use truck without safeguard or load bracket
20. Forbidden walk down or up the fork
It is forbidden to walk down the fork or attachment.
It is forbidden to walk up the fork or stand on the fork

21. Avoid be clamped by the mast
It is forbidden to put your hands, arms or head stretch between the mast and safeguard.
It is forbidden to put your hands in inner and outer mast.
 

22. Prohibit load off center
the goods is liable to drop turning or passing rough road when it departures the center. And the forklift may turn over more probably.

23. Don't stack load too high on forks

 Don't stack load too high on forks in such a way that the top of loads exceeds the load backrest height. If unavoidable, make the load stable securely. When handling bulky loads that restrict your vision operate the truck in reverse or have a guide

24. Don't tilt the mast with load high
Use minimum forward and reverse tilt when stacking and unstacking loads. Never tilt forward unless load is over stack or at low lift height.
When stacking loads on a high place, once make the mast vertical at a height of 15 to 20 cm above the ground and then lift the load farther. Never attempt to tilt the mast beyond vertical when the load is raised high. To unstack loads from a high place, insert forks into pallet and drive backwards, then lower the load. Tilt the mast backwards after lowering. Never attempt to tilt the mast with the load raised high.

25. To handle bulky loads
When handling bulky loads, which restrict your vision, operate the machine in reverse or have a guide. When you have a guide, make sure you understand hand, flag, whistle or other signals.
When operating with long loads such as lumber, pipe, ect., or in the case of the Large-sized model or the truck with spreader, be extremely careful of load end swing at corners or in narrow aisles. Be alert for fellow workers.
26. Carry the load low
It is dangerous to travel with forks higher than appropriate position regardless of whether loaded or not. Keep the good travelling posture. (When Travelling, the forks should be 1 to 30 cm above ground or floor.)
Do not operate the side shift mechanism. If

equipped, when the forks are raise and loaded, since this will cause the truck to be unbalance.

27. Tilt backward when loaded
Travel with load as low as possible and tilted back. If operating with steel pallet or the like, be sure to tilt back the mast to prevent it from slipping off the forks.

28. Watch for doorways and Slow down at corners
Watch for branches, cable, doorways, or overhangs. Use caution when working in congested areas.
Slow down and sound horn at cross aisles and other locations where vision is restricted. When make a turn, be sure the speed of the truck is lower than the ⅓ max. of allowable speed.

29. Keep some distance from roadside and flat roof
Affirm keeping some distance from roadside and flat roof.

30. Driving over a dock-board or bridge-plate
Before driving over a dock-board or bridge-plate, be sure that it is properly secured and strong enough to sustain the weigh. Check the ground or floor condition of working area in advance.
31. Bak down and drive up
When operating loaded truck, have the rear end of your machine pointed downhill.
When operating unloaded truck, have the rear of your machine pointed upgrade.

35. Parking correctly
Pulling the hand brake when parking on flat.
If necessary parking on ramp, if you should place the wedges under wheels.
Descending and a little forward tilting the fork, shut off key switch and take off key.
Pull out the battery plug.
The parking place must be far away from fireworks.
36. Towing
You can tow the forklift to the safe place with towing pin when the forklift can't run.
Don't tow the truck which steering system or brake system has been damaged.

37. Nameplate
There is operate method and warning label on the truck. Please operate the truck obey the rules on the label and this manual.
Often inspect the nameplate, when damaged or lost please replace it.
38. Noise
The noise of truck is less than 75dBA, test method is use a decibel tester to record the voice 7 meters far away from truck. The decibel near operator's ear is less than 94dBA.
39. Vibration and acceleration
When unloading, operator's vibration of acceleration is about 0.74m/s2; when laden, is about 0.18/s2; so when operate on a uneven ground, it may cause more vibration for truck and operator.
 

Daily maintenance
You should check the truck and keep it in good condition always before starting it for safety. To assure the truck's safety is daily work and your duty.

1.Inspect oil leakage: include hydraulic oil, electrolyte and brake fluid.
Inspect connector of the oil pipe and storage battery to see whether there is any leakage.
Use your hand to inspect, do not light a flame.
2.Inspect tire
Turn the tire valve cap counterclockwise and move it. Using a tire pressure gauge, measure the inflation pressure, and adjusting it to the specified pressure, if needed. After making sure there is no air leakage from the tire valve, reinstall the cap.

Check that each tire does not get damaged at the tread surface or side face or bending at the rim.
3. Replace tire
When the tire is damaged, you should replace it in time. Put a jack under the truck make the tire just beyond ground and put a wood block under the chassis. Loosen nut, replace new tire. Tighten the nut crossly and symmetrically.
4.Inspect torque of tire
The tighten torque of front tire is 140Nm, and rear tire tighten torque is 121-162Nm.

Please inspect and tighten nut on schedule.
5.Check brake pedal
Step the brake pedal, check it for slowness or block. The proper brake distance is 2.5m when free load. Adjust the height of pedal to 120~130mm. Adjust brake booster push rod clearance to 1-3mm.
6. Check the parking brake lever
The force of hand brake lever should be less than 300N. The force is adjusted by the screw on the top of the lever. The force increases clockwise screwing, it decreases counterclockwise screw.
 

7. Check accelerate pedal
The acceleration changes as the stroke changes.
8. Brake fluid level check
Open the front soleplate check the fluid level in the brake fluid reservoir. The level should be between the two seams of the reservoir. When adding fluid, due care should be taken prevent air entering the brake tube.
 

9. Check hydraulic oil
Loose the cap of hydraulic oil inside of right frame, pull out dipstick and check it if the oil level is between the scales. Add oil when lack

10. Replace hydraulic oil
Replace hydraulic oil once half year on schedule. When replace, first loosen the oil plug at the button of the hydraulic oil tank.

Push out the oil dipstick and put a oil pan bellow the plug to drain the waste oil. Dump age the waste oil, you should obey the rule of local environment protection.

11. Driver seat adjustment
Make sure the driver's seat is properly located. If not properly, shift the adjusting

lever to the right and move the driver seat to position which provides easy access to all foot and hand controls. After adjustment, shake the driver's seat a little to be sure that it is securely locked.
12. Check battery
Check proportion of electrolyte. Refer to “battery” section.
Check the terminal for loose or damage. Otherwise it will be adjust or replace.

Tighten the lock and close the hood 
Pull in the plug, turn on the key switch
13. Instrument check (include battery capacity and error diagnose)
Refer to instrument section.
14. Lighting lever, tilting lever, attachment lever
Check the lifting lever and tilting lever for looseness. Return position well.

15. Mast
Actuate the lift and tilt levers to be certain that the carriage , moves up and down properly and mast can be tilted smoothly.

Pay attention to system operating sound.
16. Mast lubrication

You should grease lubrication to mast on schedule.

17.Lift chain tension check
Check the tension and abnormality of the lift chains
1. To check the tension, raised the fork about 10-15 cm above the ground.
2. And push the middle of the chain with the thumb. Make certain the tension for the right and left chains are even.
3. If uneven tension is found, loosen the lock nut (1) of anchor pin and adjust the chain, turning the adjusting nut (2) of the chain anchor pin.

18. Check steering system
Turn the wheel right and left separately to check steering system.
19. Turn signal, horn and the other lamp check
Make sure that the turn signal lever.
Make sure that the sound of the horn is properly by press the horn button
Check the other lamp and back-up buzzer.
20. Battery maintenance
Refer to battery section. 

21. Other
For instance, pay attention to sound.

Driving and operation

Driving
(1) Put direction switch to center position.
(2) Plug into plug
 

(3) Turn on key switch
Close the wheel lever with the left hand and turn on the key switch with right hand.
 

(4) Tilt back the mast
Control the lifting lever to set the bottom of the fork 150-200mm above the ground.

Control the tilting lever to fully tilt back the upright.
(5) Control shift lever
Forward: push forward the shift lever.
Backward: Pull backward the shift lever.

(6) Loosen the hand brake lever
Step the brake pedal and push the hand brake lever to the front position. Hold the steering wheel with your left hand and lightly put it on the wheel.
Travelling
Step the accelerate pedal slowly, the truck will travel forward or backward.
Decrease speed
Loosen the accelerate. pedal slowly, the truck will decelerate.
 

Steering

Unlike general passenger-cars, the steer wheels are located at the rear of the truck.
These cause the rear of the truck to swing out when turning.
Slow down the truck and move toward the side to which you are turning. The steer hand wheel should be turned a bit earlier than as with the front wheel steering car.
 

Stopping or parking the truck
1. Slow down and press the brake pedal to stop the truck.
2. Place the shift lever in neutral.
3. Apply the parking brake by pulling up on the parking brake lever.
4. Down the forks on the ground.
5. Place the key switch in “off” to shut off the battery. Remove the key and keep it.

Pick up
-the forks should be adjusted sidewise to maintain proper balance of load.
-Place the truck right in front of the load to be handled.
-The Pallet should evenly positioned across both forks.
-Insert forks into the pallet as far as possible.
-To raise loads from the ground:
1. Once lift the forks 5 to 10 cm off the ground or floor and make sure loads rest stable.
2. Then , tilt the mast backwards fully and lift forks up to 15-20 cm off ground then start running.
When handling bulky loads which restrict your vision, operate the truck in reverse except when climbing grades.

Stacking load
-When approaching the deposit area slow down your truck.
-Once stop the truck right in front of the area where your load is to be deposited.
-Check the condition of the deposit position.
-Tilt the mast forward until forks become horizontal. Raise forks until they are a little higher than deposit position.
-Move forward to place the load directly over the desired area and stop the truck.
-Make sure your load is just over the desired area. Slowly lower the load into position.
Make sure the load is securely stacked.
-Disengaged forks from the load by using necessary lift-tilt operation and then back away.
-After making sure the fork tips leave the load, lower the forks to the basic position (15 to 20 cm off the ground).
-Tilt the mast backwards.
 

Un-stacking load
-When approaching the area where the load is to be retrieved, slow down your truck.
-Stop the truck in front of the load so that the distance between the load and fork tips is about 30 cm.

-Check the condition of the load.
-Tilt the mast forward until forks become horizontal. Elevate forks up to the position of the pallet or skid.
-Make sure forks are positioned properly for the pallet. Move forward slowly to insert forks into the pallet as far as possible and then stop the truck.

-Raise the forks 5 to 10 cm off the stack
-Check all around the truck to insure that the path of travel is unobstructed and back away slowly.
-Lower forks to a height of 15 to 20 cm above the ground. Tilt the mast backward fully and move to the desired area.
Check after operation
Clean and check the truck after operation:
-Damage or leakage.
-Add grease if necessarily.
-Check the tire if it is damaged or inset with foreign body
-Check the wheel hub nut if it is loose.
-Check the height of electrolyte surface.
-If you haven't lift the fork to the max, height in the day, you should lift it to the max. height 2~3 times

Deposit
Deposit the truck for a short long time
1. Park your truck on a level ground-preferably in a wide area. If parking on a slope is unavoidable, position the truck so that it crosses the slope and block the wheels to prevent accidental roll.
2. Make sure the shift lever on neutral position.
3. Pull up the lever of the hand brake.
4. Mantle the truck with mantle.
5. Add grease at all lubricate point.
6. Fill up the truck body and counter weight with block to reduce bearing of the two rear wheels.
 

Storage battery
Attention for using battery:
1. No firing
-Explosive gas, smoking, flame and sparkle easily give off in the battery, each can cause battery explosion.

2. Protection against electric shock
 

3. Correct wire connection

-Not allowing changing from anode to cathode, otherwise, resulting in a sparkle burning and explosion.
4. Do not overuse battery
-If you use up the energy of battery till the forklift immovability, you will shorten its working hours.
-Shower for battery appears need for charge, please charge it quickly.
5. Inspection for electrolyte
-Do not using forklift which is absent electrolyte.

-Inspection for electrolyte level every week.
-When electrolyte level is low, you must add distilled water to the level appointed.

Remaining clean battery
Keep dryness and cleanness on the surface of battery the point for connecting with wire is also dry and clean. Operator must screw down the vent-cover of battery.
 

Measure in summer

In summer, water in the electrolyte is easy to evaporate, therefore, electrolyte must often be inspected if in the low electrolyte, you must add distilled water to the level appointed.

Measure in winter
-Keep effective and good surrounding for charging.
-For prevention discharge, when it is cold, unfixing the battery pin.
-Measure, such as, covering battery for warmth.
Attentions for charging
1. Please charge in the well-ventilated and appointed site.
2. Mark ‘no smoking’ on charging.

3. Inspect wire and pin.
-ahead of charging, please examine wire and pin whether good or not.
-When wire and pin are damaged, please do not charge.

4. Open forklift cover and battery lid for charging, in order to release the explosive gas.
5.In charging, electrical source switch or battery pin are not close, or which destroys pin and electrical units as a rule. First press the stopping button on the charger, then unfix pin.

Charger
1. Connection with earth wire for using.
2. Replacement fuse, first plug out the plug.

3. Do not rebuild or disassembly charger.

4. Do not continuously charge.
-Continuously charge several batteries in order to overheat charger till spoiling. To finish charging, then after the battery resting for one hour, you can go on to use it.
Charging battery
1. First charging

-All the batteries are not added electrode for the new truck.
Compound electrode
 

Specification for distilled water
 

Compound course
1. Wear the blinkers, rubber overshoes and rubber glove.
2. Please pay attention to add the acid to water slowly, and churning with the same time, make it mix equality.

3. The electrode is cooled to 30c, then pour it into battery. it is proper to pour the electrode 15-20mm above the electrode plate (without dobber).

4. Only when the temperature of the electrode is below 35C (after 3-5 hours), can be first charge.
 

5. The specific charging cable should be connected to charging machine.
 

6. Inspect

The voltage value that the power needed is the number of the serial battery three times.
Battery voltage (V). 48V
-Inspect the charging machine.
-Inspect every battery's polarity.
7.Charging ways: (time, current as the form)
a. 1st phase: most of the single battery's terminal voltage steps up to 2.4V;
b. 2nd phase: the electrode give off a large

number of buddies, the voltage and the specific gravity steadies 4 hours and the charging value gets to 4.5-5 times than rated capacity.
c. Adjusting the specific gravity and height for the electrolyte
-If the specific gravity is smaller, it will be adjusted as follow: then take out some electrode from the battery, pour the compounded sulfuric acid that is specific gravity is 1.400g/cm3
-If the specific gravity is larger, it will be adjusted as follow: then take out some electrode from the battery, pour some distilled water, but you must keep the electrode height accord with demand

d. After adjusting, you should keep charging on 1 hour; make the density of electrode even upper and under. At this time we have finished the first charging.
e. Close the pouring plug and clean the battery surface acid, then you can use it.

2. Daily charging
-The battery that has been made the first charging and used regular, then charged again, is named daily charging.
-Its way is almost same as the first charging.
-The recharging value is 1.2 times than the last electric discharging. But the electric-change for new battery's fore five times should be 1.5 times than the last electric discharging.
-During any charge, the temperature of electrode should not be exceeded 45C, otherwise it should be taken measure such as reducing artificially charging current or lowing the temperature. If the temperature do not drop, you should stop. charging, till the temperature dropping down.

Equalize charging
-During using the battery, it often generate the equipoise phenomena about the voltage density and the capacity.
-Individual battery's voltage and electrode compares with the most of other battery during the course of recharging, its battery's voltage and electrode specific gravity decline ahead than most of other batteries.

-Use equalize charging in the following case:

a. Discharge voltage often drop down ending voltage;
b. Discharging current value is often larger;
c. Not charging in time after discharging

d. The electrolyte is mixed with impurity of a little harm.

e. It often undercharge or do not using for a long time;
f. Take out the battery group, then check it or clean deposit.
Equalize charging way:
1. First recharge the battery normal, as finishing it, and then rest 1 hour.
2. Recharge it again by the value that belongs to the second normal recharging, until the electrode gives off a large number of bubbles, stop recharging for 1 hour.
3. Such as that and do it several times, until the voltage and the density keep fixedness and after for a while, if you recharge again, it will give off a large number of bubble.
Opportunity charging
-If a day's worth of work cannot be completed with one charging, carry out opportunity charging during breaks.
-When the temperature of circumstance is lower , carry  out opportunity charging
Charging for long-term storage

-Carry out equalize charging before storing.
-Carry out equalize charging once every 15 to 30 days during the following storage period.
Battery replacement

Replacing step

1.Stop the forklift truck on the plainly ground, set the hand brake lever.
2. Disconnect the battery plug.

3. Open the hood
4. Remove the lock pin.
5. Using the proper tools to pull the battery
 

6. After exchange the full electricity of battery, plug into the lock pin, shut to the hood cover, and plug into the pin of the battery hard.

The proportion and level of electrolyte

1.Inspect electrolyte
the battery without the dobber
It is proper to pour the electrolyte 15-20mm above the electrode plate.
the battery with the dobber
Depending on the dobber of the winded cover to Read the level position of the distilled water.

2. Replenish the distilled water
-Wear the blinkers, rubber overshoes and rubber gloves.
1. Using the measuring cylinder to take out the distilled water with a certain quantity.
2. Open the battery cover for every battery cell
3.Imbibe distilled water with injector and then supply it into the battery.
The battery with the dobber
When the red dobber rises, the white line is appeared, please, stop to replenish the distilled water.

The battery without the dobber
When the electrolyte is above 15-20mm for the electrode plate, stop to replenish the distilled water.
4. After replenishing the distilled water, close the pouring plug and battery cover.
5. Using the damp cloth to clean the surface for every battery cell.
 

3. Reading the specific gravity
1) The specific gravity of the distilled water should change follow the temperature.
1.Using thermometer to measure the temperature for electrode.
2. Put the straw of densimeter into electrolyte unrightly, extrude rubber tube with hand and the electrolyte will be sucked into the glasses tube and then the floater of

the densimeter will float.

3. Numerate the reading of the densimeter.

2. Using the densimeter to Measureing the proportion

3) Conversion the specific gravity
The specific gravity at the standard temperature of 30C should be converted as follow:
D30=Dt+0.0007 ( t-30 )
Thereinto: D30----- the specific gravity at the standard temperature 30C