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DP2 COMPONENT IDENTIFICATION EZ30 4 MAJOR COMPONENTS [EZ-30 E30 Training Presentation 8-28-2014]

Learn to identify the 4 major components of DP2 with EZ30 in this training presentation.

Written by Nash Bernardo

Updated at February 20th, 2025

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E-30 / EZ-30 Training


Operation and Use

√ Unplug the Charger cord and pull in it's place

√ Lift up the Emergency Power Disconnect and turn of Key Switch On. 


Operation and Use

√ Pull down the Tiller Arm, then using your thumb move the direction
selector the direction you want to go. The further you rotate it the 
faster the unit will travel.

√ Lifting the Tiller Arm Up completely will engage the broke system.

√ The Tiller Arm has varied range of motion to allow travel in tight
areas.

√You can raise or lower the unit with the buttons on either side of the control pod.


COMPONENT IDENTIFICATION
EZ30 has 4 major components

 

 



 

 

 

 


COMPONENT IDENTIFICATION
EZ30 has 4 major components.

1. Electrical System


COMPONENT IDENTIFICATION
EZ30 has 4 major components.

1. Electrical System

2. Drive unit


 

 

 

 

 


COMPONENT IDENTIFICATION
EZ30 has 4 major components.

1. Electrical System

2. Drive unit

3. Hydraulic System 

 

 

 

 


COMPONENT IDENTIFICATION
EZ30 has 4 major components

1. Electrical System

2. Drive unit

3. Hydraulic System 

4. Fork / Frame Assembly

 

 

 


EZ30 ELECTRICAL SYSTEM 

Major Components

 

 

 

 

 

 


EZ30 Electrical Major Components

1.The Batteries & Charger

 

 

 

 

 

 

 

 

 


EZ30 Electrical Major components

1.The Batteries & Charger.

2. The Control panel, Emergency Power Disconnect Switch,

Key Switch & Battery Discharge Indicator.

 

 

 

 

 

 

 

 

 


EZ30 Electrical Major components

1.The Batteries & Charger.

2. The Control panel, Emergency Power Disconnect Switch,

Key Switch & Battery Discharge Indicator.

3. The Drive Control System the Direction & Speed Selector,

Motor Controller, Drive Motor, Cooling Fan and Related 

Wire Harness's.

 

 

 

 

 


EZ30 Electrical Major components

1.The Batteries & Charger.

2. The Control panel, Emergency Power Disconnect Switch,

Key Switch & Battery Discharge Indicator.

3. The Drive Control System the Direction & Speed Selector,

Motor Controller, Drive Motor, Cooling Fan and Related 

Wire Harness's.

4. The Lift System, Lift & Lower Switch's, Lift Limit Switch, Lift 

Motor and Related Wire Harness's

 

 

 

 


Battery & Charger Component
Identification and Location


Control Panel Component
Identification

 


Control Head has 4
Different operation


Control Head

√ Direction travel selector

 

 


Control Head

√ Direction travel selector

√ Safety Reversing Actuator

 

 

 

 

 

 


 

 


Control Head

√ Direction travel selector

√ Safety Reversing Actuator

√ Horn Button 

 

 

 

 

 

 

 


Control Head

√ Direction travel selector

√ Safety Reversing Actuator

√ Horn Button 

√ Lift & Lower Actuators

 

 

 

 

 

 

 


Drive Control System Components

 

 

 

 

 

 

 

 

 


Drive Control System

1.DIRECTION SELECTION /
ACCELLERATOR, BRAKE SWITCH
& SAFETY REVERSING ACTUATOR

 

 

 


Drive Control System

1.DIRECTION SELECTION /
ACCELLERATOR, BRAKE SWITCH
& SAFETY REVERSING ACTUATOR


Drive Control System

1.DIRECTION SELECTION /
ACCELLERATOR, BRAKE SWITCH
& SAFETY REVERSING ACTUATOR

2. CURTIS MOTOR CONTROLLER

 

 

 

 

 

 


Drive Control System

1.DIRECTION SELECTION /
ACCELLERATOR, BRAKE SWITCH
& SAFETY REVERSING ACTUATOR

2. CURTIS MOTOR CONTROLLER

 

 

 

 

 

 

3. DRIVE MOTOR


Drive Unit Component
Identification

 

 

 

 

 

 

 

 

 


Drive Unit Component
Identification

 

1.Steering Tiller


Drive Unit Component
Identification

1.Steering Tiller


2. Drive Unit


Drive Unit Component
Identification

1.Steering Tiller


2. Drive Unit

3. Brake Assembly

 


Drive Unit Component
Identification

1.Steering Tiller


2. Drive Unit

3. Brake Assembly

4. Drive Wheel 


Electric Lift System Component
Identification

 

 

 

 

 

 

 

 

 


Electric Lift System Component
Identification

1.Lift & Lower Switch Actuators

 

 

 

 

 

 


Electric Lift System Component
Identification

1.Lift & Lower Switch Actuators

 

 

 

2. Lift Limit Switch


Electric Lift System Component
Identification

1.Lift & Lower Switch Actuators

 

 

 

2. Lift Limit Switch

3. Lift Solenoid & Motor 


Hydraulic System Component
Identification




*The Hydraulic Motor, Pump & Tank are located behind the Lift Cylinder

 

 

 

 


Hydraulic System Component
Identification

1.*Hydraulic Pump & Tank

 

 

 

 

 

 

 

 

*The Hydraulic Motor, Pump & Tank are located behind the Lift Cylinder


Hydraulic System Component
Identification

1.*Hydraulic Pump & Tank

2. Hydraulic Hose

*The Hydraulic Motor, Pump & Tank are located behind the Lift Cylinder


Hydraulic System Component
Identification

1.*Hydraulic Pump & Tank

2. Hose

3.Lift Cylinder

*The Hydraulic Motor, Pump & Tank re located behind the Lift Cylinder


Lift Linkage / Frame

 

 

 

 

 

 

 

 

 


Lift Linkage / Frame

∗ Cover


Lift Linkage / Frame

∗ Cover

∗ Frame

 

 

 

 

 

 

 

 

 

 


Lift Linkage / Frame

∗ Cover

∗ Frame 

∗ Pull Rod / Long Link

 

 

 

 

 

 


Lift Linkage / Frame

∗ Cover

∗ Frame 

∗ Pull Rod / Long Link 

∗ Load Wheel & Wheel Bracket

NOTE: The Dual Wheel Configuration for Family Dollar Specifications


Lift Linkage / Frame

∗ Cover

∗ Frame 

∗ Pull Rod / Long Link 

∗ Load Wheel & Wheel Bracket

∗ Load Back Rest

 

 

 

 

 

 

 

 

 

 

 

 


Lift Linkage / Frame

∗ Cover

∗ Frame 

∗ Pull Rod / Long Link 

∗ Load Wheel & Wheel Bracket

∗ Load Back Rest 

∗ Stabilizer

 

 

 

 

 

 

 

 

 

 


Curtis Handset

 

 

 

 


Curtis Handset (pn# 005472-03)

∗ The Curtis Handset can help in determining cause of failure and a faster repair time.
 

 

 

 

 

 


 

 


*Click on link to see original document:

https://static.helpjuice.com/helpjuice_production/uploads/upload/image/14012/3863212/1709101734257-1.%2BEZ-30%2BE30%2BTraining%2BPresentation%2B8-28-2014%2Brev%2B1.pptm

 

 

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