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DP2 BATTERY REPLACEMENT EZ40 SERIES [EZ40 BATTERY REPLACEMENT 11-24-2014]

Learn how to easily replace the battery in your DP2 EZ40 series device on the date 11-24-2014.

Written by Nash Bernardo

Updated at February 20th, 2025

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    Battery
    Replacement
    EZ40
    Series


    1. Turn the Key Switch off, depress
      the power disconnect, remove
      covers as needed, this will
      provide access to the batteries




       

    2. Once the Covers have been
    removed, take out the two
    5mm Charger Cable Bracket
    bolts, Located drive unit right
    side upper bolts


    3. Disconnect the A/C battery
    Charger cord and remove the 
    bracket.


    5. Disconnect the Main Positive
    located at the power fuse & the 
    Negative battery cable on the  Zapi
    Controller


    6. Disconnect the Hydraulic line
    (19mm) and pull through the frame.


    7. Lower the Load back rest down to 
    gain access to the Assembly
    mounting bolts


    8. Remove the four 8mm
    Assembly mounting bolts
    Located between the Battery
    charger & Zapi controller


    9. With the 4 bolts removed, this will
    allow for the complete assembly to be
    swung out of the way. Once the panel
    has been positioned, place a support
    under the panel


    10. Now you can remove the battery
    cables and swap out the batteries.

    A. Main Negative
    B. Jumpers
    C. Main Positive


    11. Now the batteries can be swapped out


    12. Install the New batteries and reassemble in the reverse order steps 10 thru 1


    *Click on link to see original document:

     

     

    https://static.helpjuice.com/helpjuice_production/uploads/upload/image/14012/3875907/1709569966836-5.-EZ40-Battery-Replacement-11-24-2014.pdf

    replacement battery

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