Battery Charger 
Replacement 
D40 
Series

1.Turn the Key Switch off, depress
 the power disconnect, remove
 covers as needed, this will
provide access to the Battery 
Charger.



 

2. Disconnect the A/C battery 
Charger cord.

 

3. Then Remove the Charger
Positive wire from the Power fuse
and the Negative Charger wire From
the Hydraulic Motor on terminal A1.

4. Disconnect the white Molex
connector from the harness, located
between the Charger & Zapi
controller behind the Hydraulic
hose.

5. Take out the four 4mm
Charger Cable Bracket bolts.

6. Install the new charger without
using the silver mounting straps
(bolts only)

7. Reassemble in the reverse
steps 5 thru 1

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