FRATURES
EZ 40 Powered Pallet
Truck
Delivery Truck

Big Lift—Contacts

Big Joe Service Contacts:

>John Zamora—National Service Manager
>Direct: 864-473-8567
>e-mail: jzamora@bigjoeforklifts.com

>Steve Liss— Service Manager
>Direct: 630-916-2600 ext. 227
>e-mail: sliss@Bigjoeforklifts.com

>Bill Ferris— Sr. Product Support Manager
>Direct: 630-916-2600 ext.246
>bferris@bigjoeforklift.com

Ergonomic Control Handle

√ Serviceable Parts vs Competition Handle Replacement
√ Parts Commonality with Big Joe Models: EZ30, EZ40, S22, WPT, PDS, CB22
√ Angle Head—Natural and Ergonomic
√ Protective Hand Guard
√ Intuitive Control
√ Finger Tips “Button” Access
√ “Belly Button”- Reverse Switch
√ Thumb Control Forward and Reverse Travel

 

Longer Tiller

√ Reduced Steering Effort vs. Top Mounted Handle
√ Pin Wheeling Maneuverability— Efficient Right Angle Stacking
√ Overall Length 64" (Similar to E30 63.8" OL)
√ Crawl Speed Travel
 

Ease of Service

√ Six Bolt Access
√ Three Covers
√ Non Proprietary
   Parts
√ Hand Set or Lap-
Top
Communication

Maintenance Free Battery System
Absorbed Glass Matt (AGM)

Greater cycling Capabilities or Depth of Discharge (DOD)

√ 100 VAC 10AMP 60hz Charger
       √ 8-15 hours 100% charge cycle based on 50 to 80% DOD
√ AGM battery requires “Balancing Charge”
       √ NOTICE -AGM style battery requires 100% recharge daily. Lack of
           “100% "Balancing” charge results in shorter battery life and shorter
          daily run times.
√ Variable DOD or opportunity charging
       √ No-longer requires to run battery down to 80% DOD per use
√ Capable of continuous operation at temp range 115°F to 0°F
√  Longer service life vs. polycase Gel or Wet battery systems
√ Storage on the shelf for up to two years
√ Proven shock and vibration resistance
√ Easy shipping by air to anywhere in the world (No Hazmat)

AC Drive Motor

√ Drive Motor
    √ Electric Braking— Neutral Braking
    √ Top speed 3 MPH with Full Load

√ ZAPI ACO
    √ CAN-bus Communication
    √ REGEN-Braking Characteristic
    √ Limited Programing
    √ Lift Lock-Out

√ Fixed Wire Harness
    √ Eliminates Wire Fatigue

√Sealed Connectors|
    √ Resists Dust & Moisture

Drive Wheel

√ Polyurethane Drive Bonded Wheel
      √ Optional Rubber Lug Drive
√ Bearing Steering System
√ Beveled Gear Drive
√ Stability Caster Wheels
√ 5 Lug wheel Mount

GREASE POINTS… 5 total.

Hydraulic Unit

√ Sealed Pump
√ Simple and Reliable Design
√ ClearView Oil Reservoir
√ Easy Access Oil Fill Cap

Single Lift Cylinder

√ Single Lift Arm Design
√ Smooth Lifting
√ Ease of Maintenance

Ease of Access to Batteries
Raise forks to get to 6 small screws. LOWER forks before removing hydraulic line.
Remove 4 bolts and remove complete panel assembly 

Introduction to the ZAPI Hand Set

ZAPI Handset… Parameter Change

Zapi Handset… Tester
used to check all Switches and Battery voltage

ZAPI Handset… Alarms
History of problems and HM at a time problem occurred.

ZAPI Handset…Alarms
Should be 2.4 to 2.5 for both forward and reverse. If 0.0 MAX…place truck in operational condition, pull handle back and rotate thumb levers Full forward and reverse. Release handle and push enter button on Zapi handset.

Replacement Zapi Control Programming Procedure

when a zapi AC-0 Controller is replaced, the following programming procedure must be performed after the controller is installed in the truck.

TO PROGRAM VACC:

1.Turn on the ZAPI handset.

2. Press enter and press toll up or roll down to find the program VACC.

3. Press enter to go into the program VACC function.

4. Press enter to clear the value, then display will show 0.0 for both VACC and settings.

5. Push the accelerator forward to the max. then push the accelerator backward to the max. Setting value should go from 0.0 in neutral to 2.4 or 2.5 at max. each way.

6. Press out (display will ask you “are you sure”)

7. Press enter for yes.

3/23/2011

*Click on link to see original document:

https://static.helpjuice.com/helpjuice_production/uploads/upload/image/14012/3955473/1712278345923-2.-D-40-EZ-40-Training-SWL-12-2-14%2B_1_.pdf